Thermostatic shower valve

• US 10,474,170 B2
• Filed: 11/20/2014
• Issued: 11/12/2019
• Est. Priority Date: 05/15/2014
• Status: Active Grant

• Current Assignee: Acorn Engineering Company
• Original Assignee: Acorn Engineering Company
• Inventors: Graves, James C., Quijada, Boris, O'Brien, Thomas
• Primary Examiner(s): Zerphey, Christopher R
• Assistant Examiner(s): Sanks, Schyler S
• Application Number:
  US14/544,070
• Publication Number:
  US 20150331431A1
• Time in Patent Office: 1,818 Days
• Field of Search: 236 1216
• CPC Class Codes: G05D 23/134 measuring the temperature of mixed fluid
• CPC Class Codes: G05D 23/1353 combined with flow controlling means

Abstract

Embodiments include thermostatic valves for showers and tubs in which the temperature is regulated by a thermostatic motor/element. Both the flow from the valve and the temperature are controlled by a rotary stem. Hot and cold water is pre-mixed by passage through the coils of a return spring into a mixing chamber and a ceramic valve at the top of the mixing chamber controls flow of mixed water from the mixing chamber into an outlet chamber where fluctuations in the water temperature are eliminated before the water is conveyed to the shower or tub.

Claims

1. A thermostatic valve comprising:

a body with a wall, hot and cold water inlets,

a cartridge assembly, the cartridge assembly including

a mixing chamber located within the cartridge assembly, an outlet chamber defined by and located radially between a cartridge assembly wall and the body wall,

a ceramic valve located within the cartridge assembly at a top of the mixing chamber and a return spring located in a bottom of the mixing chamber, the ceramic valve being moveable between closed and open positions over a range of rotation,

a thermostatic motor extending in the mixing chamber and located downstream of the return spring, the thermostatic motor being axially moveable within the cartridge assembly

a shuttle attached to and moved by the thermostatic motor in a reciprocating motion, the shuttle including portions at least partially defining the mixing chamber,

the shuttle also being attached to the return spring located in the bottom of the mixing chamber, and

a rotatable valve stem coupled to the ceramic valve and rotation of the valve stem moving the ceramic valve between the closed and open positions, the ceramic valve being coupled to the thermostatic motor whereby rotation of the ceramic valve over a portion of the range of rotation is synchronously linked to axial movement of the thermostatic motor.

2. The thermostatic valve of claim 1 wherein hot and cold water flow through ports into the bottom of the mixing chamber forming mixed water, and mixed water flows through the return spring, through the mixing chamber, through the ceramic valve at the top of the mixing chamber into the outlet chamber, and from the bottom of the outlet chamber into a shower outlet or into a bath outlet.

3. The thermostatic valve of claim 1 wherein the thermostatic motor comprises a thermostatic motor body and a thermostatic motor stem.

4. The thermostatic valve of claim 1 further comprising stop valves located between the hot and cold inlets and the body wall.

5. The thermostatic valve of claim 1 wherein the ceramic valve comprises a fixed lower ceramic valve disk having an arcuate slot and a mobile upper ceramic valve disk having a hole, the mobile upper ceramic valve disk rotatable in contact with the fixed lower ceramic valve disk with the hole of the mobile upper ceramic valve disk located above the slot of the fixed lower ceramic valve disk.

6. The thermostatic valve of claim 5 wherein flow from the mixing chamber is directed into the slot on the fixed lower ceramic valve disk and is blocked when the hole on the mobile upper ceramic valve disk is not above the slot on the fixed lower ceramic valve disk and is allowed when the hole on the mobile upper ceramic valve disk is above the slot on the fixed lower ceramic valve disk.

7. The thermostatic valve of claim 5, wherein the valve stem further comprises an external valve stem coupled to an internal valve stem, the internal valve stem being rotatable with the external valve stem and being coupled to the mobile upper ceramic valve disk whereby the mobile upper ceramic valve disk rotates with the internal valve stem.

8. The thermostatic valve of claim 1, wherein the ceramic valve comprises a fixed lower ceramic valve disk and a moveable upper ceramic valve disk, the fixed lower ceramic valve disk having portions defining a fluid passageway therethrough, the moveable upper ceramic valve disk also having portions defining a fluid passageway therethrough, the moveable upper ceramic valve disk being rotatable and in contact with the fixed lower ceramic valve disk with the portions defining the fluid passageway in the moveable upper ceramic valve disk being located above the portions defining the fluid passageway of the fixed lower ceramic valve disk.

9. The thermostatic valve of claim 8, wherein the portions defining the fluid passageway in the fixed lower ceramic valve disk define an arcuate slot.

10. The thermostatic valve of claim 8, wherein flow from the mixing chamber is directed into the portions defining the fluid passageway in the fixed lower ceramic valve disk and is blocked when the portions defining the fluid passageway in the moveable upper ceramic valve disk are not above the portions defining the fluid passageway in the fixed lower ceramic valve disk and is permitted when the portions defining the fluid passageway in the moveable upper ceramic valve disk are located above the portions defining the fluid passageway in the fixed lower ceramic valve disk.

11. The thermostatic valve of claim 1, wherein the shuttle includes portions defining a cold water valve seat coupled to the cold water inlet and portions defining a hot water valve seat coupled to the hot water inlet.

12. The thermostatic valve of claim 11, wherein the shuttle defines an axial cold water passageway from the cold water valve seat along a cylindrical inner wall of the shuttle to the hot water valve seat and a radial mixed water passageway defined by the shuttle is configured to direct mixed water adjacent to the hot water valve seat across the return spring and into the bottom of the mixing chamber.

19. The thermostatic valve of claim 1, wherein the thermostatic motor is wholly located downstream of the return spring.

20. The thermostatic valve of claim 1, further comprising only one handle mounted to the valve stem.

13. A thermostatic valve comprising:

a body with a body wall, the body also including a hot water inlet and a cold water inlet;

a cartridge assembly received within the body, the cartridge assembly including a cartridge assembly wall cooperating with the body wall to define an outlet chamber located radially between the cartridge assembly wall and the body wall, the cartridge assembly further including

a mixing chamber located within the cartridge assembly;

a ceramic valve located within the cartridge assembly at a top of the mixing chamber and having portions defining a passage for mixed water to the outlet chamber, the ceramic valve being moveable between closed and open positions;

a thermostatic motor extending in the mixing chamber and configured to axially move within the cartridge assembly;

a shuttle attached to the thermostatic motor and a return spring and moved by the thermostatic motor in a reciprocating motion, the shuttle at least partially defining the mixing chamber, the shuttle further including a first valve seat and a second valve seat, the shuttle defining an unmixed water passageway axially along a cylindrical wall of the shuttle from the first valve seat to the second valve seat, the shuttle also defining a mixed water passageway radially extending from the second valve seat and directing mixed water into a bottom of the mixing chamber, and

a rotatable valve stem coupled to the ceramic valve and rotation of the valve stem moving the ceramic valve between the closed and open positions, the ceramic valve being coupled to the thermostatic motor whereby rotation of the ceramic valve over a portion of the range of rotation is synchronously linked to axial movement of the thermostatic motor.

14. The thermostatic valve of claim 13, wherein the first valve seat is defined by one end of the shuttle and the second valve seat is defined by the other end of the shuttle.

15. The thermostatic valve of claim 13, wherein the first valve seat is a cold water valve seat coupled to the cold water inlet, and wherein the second valve seat is a hot water valve seat coupled to the hot water inlet.

16. The thermostatic valve of claim 13, wherein the return spring engages and biases the shuttle.

17. The thermostatic valve of claim 16, wherein the return spring is located in the bottom of the mixing chamber.

18. The thermostatic valve of claim 13, wherein the thermostatic motor is wholly located downstream of the return spring.