Multi-coil RFID sensor assembly

• US 10,474,853 B2
• Filed: 03/03/2015
• Issued: 11/12/2019
• Est. Priority Date: 03/03/2015
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Roberson, Mark W., Bartee, Charles, Ravi, Krishna M.
• Primary Examiner(s): Hess, Daniel A
• Application Number:
  US15/554,312
• Publication Number:
  US 20180082090A1
• Time in Patent Office: 1,715 Days
• Field of Search: 235451, 3408546
• CPC Class Codes: E21B 47/26 Storing data down-hole, e.g. in a memory or on a record carrier
• CPC Class Codes: G06K 19/0717 the sensor being capable of sensing environmental conditions such as temperature history or pressure
• CPC Class Codes: G06K 19/0723 the record carrier comprising an arrangement for non-contact communication, e.g. wireless communication circuits on transponder cards, non-contact smart cards or RFIDs
• CPC Class Codes: G06K 7/10009 sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
• CPC Class Codes: G06K 7/10356 using a plurality of antennas, e.g. configurations including means to resolve interference between the plurality of antennas
• CPC Class Codes: G06K 7/10366 the interrogation device being adapted for miscellaneous applications

Abstract

A communication assembly including at least one sensor assembly made up of interrogation circuitry and one or more antennae is described. The interrogation circuitry comprises at least one inductor comprising at least two sensing coils for reception of signals from the MEMS data sensors.

Claims

1. A method of making measurements in a borehole, comprising:

providing a communication assembly in the borehole, wherein the communication assembly comprises a body member and a plurality of ribs extending from the body member, and the communication assembly is configured to communicate with radio frequency identification device (RFID) tags in the borehole;

wherein the communication assembly includes a sensor assembly at least partially housed within one or more of the ribs and comprising at least one sensor having at least two sensor coils, the sensor coils comprising multiple orientations with respect to each other, and wherein the sensor coils are spaced apart azimuthally around the communication assembly;

pumping a fluid into the borehole, the fluid containing a plurality of RFID tags; and

interrogating the plurality of RFID tags with the communication assembly to determine the presence or absence of RFID tags within the borehole.

2. The method of claim 1, wherein the sensing assembly comprises as least one bandpass filter from 3^rd to 18^th order.

3. The method of claim 2, wherein each RFID sensor assembly includes a pair of antennas, and wherein the method further comprises:

transmitting an interrogation signal to the RFID tags from a first antenna of the pair of antennas; and

receiving a response signal from the RFID tags through the second antenna of the pair of antennas.

4. The method of claim 2, wherein each RFID sensor assembly includes a single antenna, and wherein the method further comprises:

transmitting an interrogation signal to the RFID tags from the antenna; and

receiving a response signal from the RFID tags through the antenna.

5. The method of claim 1, wherein each sensor coil is driven independently by its own circuit.

6. The method of claim 1, wherein all sensors are driven by a single circuit.

7. The method of claim 1, wherein the sensor has at least four sensor coils.

8. The method of claim 1, further comprising placing a plurality of communication assembles in longitudinally spaced relation along a casing string in the borehole.

9. The method of claim 1, wherein the fluid comprises a sealant.

10. A communication assembly for use in a borehole with a borehole wall and a casing string, comprising:

an assembly associated with an annulus formed between the borehole wall and the casing string, the assembly comprising;

an RFID sensing assembly configured to communicate interrogation signals to an RFID tag within the annulus and to receive signals from the RFID tag, the RFID sensing assembly including;

an antenna arranged around the circumference of the communication assembly and configured to communicate with the RFID tag in the annulus; and

at least one sensor comprising at least two sensor coils, the sensor coils comprising multiple orientations with respect to each other, and wherein the sensor coils are spaced apart azimuthally around the communication assembly;

a body member; and

a plurality of ribs extending generally longitudinally along the body member, wherein at least a portion of the RFID sensing assembly is housed within one or more of the ribs;

a data storage device to receive information associated with signals received from the RFID tag; and

a power source configured to supply electrical power to the electronic control circuitry and the data storage device.

11. The communication assembly of claim 10, wherein the sensing assembly comprises as least one seventh order bandpass filter.

12. The communication assembly of claim 10, wherein each sensor coil is configured to be driven independently by its own circuit.

13. The communication assembly of claim 10, wherein all sensors are configured to be driven by a single circuit.

14. The communication assembly of claim 10, wherein the sensor comprises at least four sensor coils.

15. The communication assembly of claim 10, wherein each RFID sensing assembly comprises a single antenna for both transmitting and receiving.

16. The communication assembly of claim 10, wherein each RFID sensing assembly comprises a first antenna configured to transmit an interrogation signal to an RFID tag and a second antenna configured to receive a signal from an RFID tag.

17. The communication assembly of claim 10, wherein the assembly is formed as an integral unit configured to threadably couple into the casing string.

18. The communication assembly of claim 10,

wherein the RFID sensor assembly further comprises electronic control circuitry housed within one or more of the ribs.

19. A system for use in a borehole, comprising:

a casing string comprising first and second communication assemblies supported by the casing string and disposed in longitudinally spaced relation to one another along the casing string,

RFID tags located in a fluid in an annulus surrounding the casing string when the casing string is in place within the borehole,

a control unit configured to receive data indicative of the information received from the first and second communication assemblies to provide information about the fluid in the annulus; and

wherein each communication assembly comprises a body member and a plurality of ribs extending from the body member, and each communication assembly is configured to obtain information associated with RFID tags in an annulus surrounding the casing when the casing is in place within a borehole; and

wherein each communication assembly comprises a sensor assembly at least partially housed within one or more of the ribs and comprising at least one sensor comprising at least two sensor coils, the sensor coils comprising multiple orientations with respect to each other, and wherein the sensor coils are spaced apart azimuthally around the corresponding communication assembly.

20. The system of claim 19, wherein the sensor comprises at least one seventh order bandpass filter.