Electrical connector with shield cap and shielded terminals

• US 10,476,212 B2
• Filed: 11/03/2017
• Issued: 11/12/2019
• Est. Priority Date: 04/23/2014
• Status: Active Grant

• Current Assignee: CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Original Assignee: CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Inventors: Bopp, Steven Richard, Pepe, Paul John
• Primary Examiner(s): Le, Thanh Tam T
• Application Number:
  US15/802,867
• Publication Number:
  US 20180309247A1
• Time in Patent Office: 739 Days
• Field of Search: 43962011, 43962017, 43962023, 439676, 439856, 439941
• CPC Class Codes: H01R 13/42 Securing in a demountable manner
• CPC Class Codes: H01R 13/506 assembled by snap action of the parts
• CPC Class Codes: H01R 13/6461 Means for preventing cross-talk
• CPC Class Codes: H01R 13/6599 Dielectric material made conductive, e.g. plastic material coated with metal
• CPC Class Codes: H01R 24/64 for high frequency, e.g. RJ 45
• CPC Class Codes: H01R 4/2429 mounted in an insulating base

Abstract

A shield cap is mounted to an electrical connector for reducing crosstalk between adjoining electrical connectors. The shield cap includes a body portion and opposite shield plates. The body portion is configured to engage the electrical connector and is formed from a non-conductive material. The opposite shield plates are connected to opposite sides of the body portion and configured to at least partially cover one or more insulation displacement contacts exposed from the electrical connector. The electrical connector includes a wire termination conductor configured to be connected to a wire conductor of a cable. The wire termination conductor is at least partially coated with a shielding layer.

Claims

1. An electrical connector comprising:

a connector housing having front and rear ends and configured to receive a plug at the front end;

an electrical contact configured for engaging a corresponding electrical contact of the plug; and

a wire termination conductor connected to the electrical contact and extending from the connector housing at the rear end, the wire termination conductor configured to be connected to a wire conductor of a cable, and at least partially coated with a shielding layer, wherein the shielding layer is formed on opposite major surfaces of the wire termination conductor and includes a first layer and a second layer formed above the first layer, the first layer formed with a dielectric material, and the second layer formed with a conductive ink printed over the first layer, and wherein a wire engaging body of the wire termination conductor has a wire contact portion configured to form an electrical contact with the wire conductor of the cable, the wire contact portion excluded from being coated with the shielding layer.

2. The electrical connector of claim 1, wherein the shielding layer is adapted for reducing crosstalk between adjacent electrical connectors, and between adjacent wire termination conductors.

3. The electrical connector of claim 1, wherein the dielectric material is a polymer.

4. The electrical connector of claim 1, wherein the conductive ink is a silver ink.

5. The electrical connector of claim 1, wherein the wire termination conductor includes an insulation displacement contact (IDC), and wherein the shielding layer is at least partially coated on opposite major sides of the IDC.

6. The electrical connector of claim 1, wherein the shielding layer is not formed on an internal surface of the wire engaging body, the internal surface positioned between the opposite major sides.

7. The electrical connector of claim 6, wherein the shielding layer is not formed on a peripheral surface of the wire engaging body, the peripheral surface positioned between the opposite major sides.

8. A wire termination conductor used for an electrical connector, the wire termination conductor comprising:

a support head supported by the electrical connector; and

a wire engaging body extending from the electrical connector and connected to a wire conductor of a cable, the wire engaging body at least partially coated with a shielding layer, wherein the shielding layer is formed on opposite major surfaces of the wire termination conductor and includes a first layer and a second layer formed above the first layer, the first layer formed with a dielectric material, and the second layer formed with a conductive ink printed over at least a portion of the first layer, and wherein the wire engaging body has a wire contact portion configured to form an electrical contact with the wire conductor of the cable, the wire contact portion excluded from being coated with the shielding layer.

9. The wire termination conductor of claim 8, wherein the shielding layer is adapted for reducing crosstalk between adjacent electrical connectors, and between adjacent wire termination conductors.

10. The wire termination conductor of claim 8, wherein the dielectric material is a polymer.

11. The wire termination conductor of claim 8, wherein the conductive ink is a silver ink.

12. The wire termination conductor of claim 8, wherein the wire termination conductor includes an insulation displacement contact (IDC), wherein the shielding layer is at least partially coated on opposite major sides of the wire engaging body of the IDC.

13. A method of forming a shielding layer on a wire termination conductor used for an electrical connector, the method comprising:

forming a first layer on at least one major surface of the wire termination conductor, wherein the first layer includes a dielectric material; and

forming a second layer on at least a portion of the first layer, wherein the second layer includes a conductive material, and wherein forming the second layer includes;

printing a conductive ink; and

wherein the wire termination conductor includes a wire engaging body having a wire contact portion configured to form an electrical contact with a wire conductor of a cable, and the wire contact portion is excluded from being coated with the shielding layer.

14. The method of claim 13, wherein the step of forming the first layer is performed by powder coating with polymer particles.

15. The method of claim 13, wherein the step of forming the second layer is performed by a printing process with silver ink.

16. The method of claim 13, wherein the wire termination conductor includes an insulation displacement contact (IDC), and wherein the first layer and the second layer are formed on opposite major sides of the IDC.