Redox flow battery system

• US 10,476,281 B2
• Filed: 12/14/2017
• Issued: 11/12/2019
• Est. Priority Date: 06/15/2015
• Status: Active Grant

• Current Assignee: TRUMPF Hüttinger GmbH + Co. KG (Trumpf GmbH + Company KG)
• Original Assignee: TRUMPF Hüttinger GmbH + Co. KG (Trumpf GmbH + Company KG)
• Inventors: Kaufmann, Jens, Lueth, Thomas
• Primary Examiner(s): Patel, Dharti H
• Application Number:
  US15/842,649
• Publication Number:
  US 20180109123A1
• Time in Patent Office: 698 Days
• Field of Search: 361 18
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 16/006 of fuel cells with rechargeable batteries
• CPC Class Codes: H01M 8/188 by recharging of redox couples containing fluids; Redox flow type batteries
• CPC Class Codes: H02H 7/1213 for DC-DC converters
• CPC Class Codes: H02H 7/1257 responsive to short circuit or wrong polarity in output circuit
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

The invention relates to a redox flow battery system, comprising a controller and a battery inverter, which is suitable for charging and/or discharging a battery. The battery inverter comprises: a) a plurality of battery connections, to each of which at least one battery can be connected; b) a first measuring device, which is suitable for measuring the voltage at a battery connection and which is connected to the controller with regard to signaling; c) a second measuring device, which is suitable for measuring the current at a battery connection and which is connected to the controller with regard to signaling; d) a grid connection, which can be connected to an alternating-current supply grid; and e) a plurality of DC/DC converters, of which at least one has a first bridge circuit directly connected to a battery connection.

Claims

1. A redox flow battery system comprising:

a controller; and

a battery inverter that is suitable for at least one of charging and discharging one or more redox flow batteries, wherein the battery inverter comprises;

one or more battery terminals for connecting the battery inverter to the one or more redox flow batteries,

a voltage sensor responsive to voltage of at least a first battery terminal, the voltage sensor being in communication with the controller,

a current sensor responsive to current at the first battery terminal, the current sensor being in communication with the controller,

a mains connection connectable to an AC supply network, and

a plurality of DC-to-DC converters, including a first DC-to-DC converter comprising a first bridge circuit directly connected to the first battery terminal,

wherein the controller is configured to switch off the first bridge circuit when a predetermined event occurs.

2. The redox flow battery system of claim 1, further comprising a transformer having a primary winding and a secondary winding, wherein the primary winding is part of the first bridge circuit and the secondary winding is in series connection with a capacitor.

3. The redox flow battery system of claim 2, wherein the secondary winding is part of a second bridge circuit.

4. The redox flow battery system of claim 2, wherein the battery inverter comprises a high-voltage side with a second bridge circuit, and a low-voltage battery side with the first bridge circuit, such that the transformer is configured to carry out a transformation from the low-voltage battery side to the high-voltage side.

5. The redox flow battery system of claim 4, wherein at least one of the first and the second bridge circuits is switchable to an off mode to disconnect current flow from the high-voltage side to the one or more redox flow batteries.

6. The redox flow battery system of claim 3, wherein a buck-boost converter is connected downstream of the second bridge circuit of the plurality of DC-to-DC converters to increase voltage at an output of the second bridge circuit which is an output of the battery inverter.

7. The redox flow battery system of claim 1, wherein the controller is configured to detect a fault in the first bridge circuit based on voltage and current measured by respective ones of the voltage sensor and the current sensor, and to switch the first bridge circuit off upon detecting a fault.

8. The redox flow battery system of claim 4, wherein at least one of the first and the second bridge circuits has a plurality of switches with gate drivers configured to switch off respective bridge circuits and prevent a current flow from the high-voltage side to the low-voltage battery side of the battery inverter.

15. The system of claim 1, wherein the first bridge circuit is directly connected to both ports of the first battery terminal.

9. A method for detecting a fault in a battery inverter of a redox flow battery system, the method comprising:

monitoring current and voltage at a battery terminal of the battery inverter, wherein the battery inverter is suitable for at least one of charging and discharging one or more redox flow batteries, and the battery inverter comprises;

one or more battery terminals for connecting the battery inverter to the one or more redox flow batteries,

a voltage sensor responsive to voltage of at least a first battery terminal, the voltage sensor being in communication with a controller of the redox flow battery system,

a current sensor responsive to current at the first battery terminal, the current sensor being in communication with the controller,

a mains connection connectable to an AC supply network, and

a plurality of DC-to-DC converters, including a first DC-to-DC converter comprising a bridge circuit directly connected to the first battery terminal; and

switching the bridge circuit off when a predetermined event occurs.

10. The method of claim 9, wherein at least one of the current and the voltage are monitored with regard to whether a threshold value is reached.

11. The method of claim 9, wherein at least one of the current and the voltage are monitored with regard to whether a predetermined pattern has occurred.

12. The method of claim 9, wherein the predetermined event occurs when a voltage dip is detected.

13. The method of claim 9, further comprising using at least one of the monitored current and the monitored voltage to determine a faulty transistor of the bridge circuit.

14. The method of claim 9, wherein the bridge circuit is switched off by switching off gate drivers associated with a plurality of transistors of the bridge circuit.

16. The method of claim 9, wherein the bridge circuit is directly connected to both ports of the first battery terminal.

17. The method of claim 12, wherein the voltage dip is indicative of a short circuit in the bridge circuit.