Integrated implantable TETs housing including fins and coil loops

• US 10,476,317 B2
• Filed: 05/12/2017
• Issued: 11/12/2019
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: TC1 LLC (Abbott Laboratories)
• Original Assignee: TCI, LLC (Allient, Inc.)
• Inventors: Wong, Kenneth, Hsu, George Chao-chih, Nguyen, John Duc, Hoarau, Carine, Reichenbach, Steven, Heppell, Kevin Gerald
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Bukhari, Aqeel H
• Application Number:
  US15/593,855
• Publication Number:
  US 20170250575A1
• Time in Patent Office: 914 Days
• Field of Search: None
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/005 Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/30 using light, e.g. lasers
• CPC Class Codes: H02J 50/50 using additional energy repeaters between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields

Abstract

Systems and methods for wireless energy transfer are described. A transmitter unit has a transmitter resonator with a coil that is coupled to a power supply to wirelessly transmit power to a receiver unit. A receiver unit has a receiver resonator with a coil coupled to a device load. The receiver unit can include a ferrite enclosure to prevent transmission of magnetic flux into electronics of the receiver unit, and can include ferrite fins to increase a coupling between the transmitter resonator and the receiver resonator.

Claims

1. An implantable TET receiver unit, comprising:

an internal housing;

an energy source disposed in the internal housing;

a controller disposed in the internal housing, the controller configured to control operation of the TET receiver; and

an external housing disposed around the internal housing, wherein the external housing comprises a plurality of sides comprising at least one small side and at least one large side, wherein the external housing comprises ferrite components that define a ferrite gap therebetween, and wherein the ferrite gap extends along one of the at least one small side and the at least one large side.

2. The implantable TET receiver unit of claim 1, wherein the ferrite gap extends across a middle of the at least one large side.

3. The implantable TET receiver unit of claim 1, wherein the ferrite gap extends diagonally across the at least one large side.

4. The implantable TET receiver unit of claim 1, wherein the external housing comprises a coil structure configured to slide over the internal housing.

5. The implantable TET receiver unit of claim 4, wherein the coil structure comprises at least one resonator coil and ferrite strips disposed on either side of the at least one resonator coil.

6. The implantable TET receiver unit of claim 5, wherein the coil structure comprises a first side and an opposite second side, and wherein the first side is taller than the second side such that the coil structure has a trapezoidal shape.

7. The implantable TET receiver unit of claim 6, wherein the internal housing comprises a feedthrough, and wherein the trapezoidal shape of the coil structure accommodates the feedthrough when the internal housing is positioned within the coil structure.

8. The implantable TET receiver unit of claim 6, wherein the at least one resonator coil comprises a plurality of coil windings, wherein the plurality of coil windings are stacked in a first arrangement on the first side, wherein the plurality of coil windings are stacked in a second arrangement on the second side, and wherein the first arrangement is different from the second arrangement.

9. The implantable TET receiver unit of claim 1, wherein the external housing comprises a first half and a second half that form a clamshell enclosure.

10. The implantable TET receiver unit of claim 1, wherein the internal housing includes at least one opening to accommodate at least one of an implantable medical device feed-through, a radio feed-through, and a TET feed-through.

11. The implantable TET receiver unit of claim 1, further comprising an AC-DC converter disposed within the internal housing.

12. The implantable TET receiver unit of claim 1, further comprising a heat spreader disposed proximate the energy source and separating the energy source from other electronics within the internal housing.

13. An implantable TET receiver unit, comprising:

an internal housing;

an energy source disposed in the internal housing;

a controller disposed in the internal housing, the controller configured to control operation of the TET receiver; and

an external housing disposed around the internal housing, wherein the external housing comprises;

a low frequency ferrite layer formed over the internal housing; and

a high frequency ferrite layer formed over the low frequency ferrite layer.

14. The implantable TET receiver unit of claim 13, wherein the internal housing includes at least one opening to accommodate at least one of an implantable medical device feed-through, a radio feed-through, and a TET feed-through.

15. The implantable TET receiver unit of claim 13, further comprising an AC-DC converter disposed within the internal housing.

16. The implantable TET receiver unit of claim 13, further comprising a heat spreader disposed proximate the energy source and separating the energy source from other electronics within the internal housing.

17. An implantable TET receiver unit, comprising:

an internal housing;

an energy source disposed in the internal housing;

a controller disposed in the internal housing, the controller configured to control operation of the TET receiver; and

a heat spreader disposed proximate the energy source and separating the energy source from other electronics within the internal housing, the heat spreader having an undulating profile that conforms to a shape of the energy source.

18. The implantable TET receiver unit of claim 17, further comprising at least one additional heat spreader disposed within the internal housing.

19. The implantable TET receiver unit of claim 18, wherein the at least one additional heat spreader is disposed on a surface of the internal housing.