Visual inspection device

• US 10,477,079 B2
• Filed: 07/06/2017
• Issued: 11/12/2019
• Est. Priority Date: 10/19/2012
• Status: Active Grant

• Current Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Original Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Inventors: Mueckl, Gareth, Crowe, Jason R., Cabot, Benjamin Oliver Ryan
• Primary Examiner(s): Jones, Heather R
• Application Number:
  US15/642,611
• Publication Number:
  US 20170310858A1
• Time in Patent Office: 859 Days
• Field of Search: None
• CPC Class Codes: A61B 1/00052 positioned at proximal end of the endoscope body
• CPC Class Codes: A61B 1/00105 characterised by modular construction
• CPC Class Codes: A61B 1/0052 Constructional details of control elements, e.g. handles
• CPC Class Codes: A61B 1/0057 Constructional details of force transmission elements, e.g. control wires
• CPC Class Codes: G02B 23/2476 Non-optical details, e.g. housings, mountings, supports
• CPC Class Codes: H04N 23/51 Housings

Abstract

A visual inspection device includes a housing, a handle coupled to the housing that is grasped by a user while the device is in use, and an articulating camera unit coupled to the housing. The articulating camera unit includes a flexible cable with a first end coupled to the housing and a second end, a camera coupled to the second end of the flexible cable and operable to transmit image data through the flexible cable, and an articulation mechanism operable to articulate the camera relative to the flexible cable. The articulation mechanism includes a mount that is removably coupled to the housing. The articulating camera unit further includes a means for securing the mount to the housing in a plurality of different orientations relative to the housing. The visual inspection device further includes a display unit coupled to the housing to display an image transmitted by the articulating camera unit.

Claims

1. A visual inspection device comprising:

a housing;

a handle coupled to the housing that is grasped by a user while the device is in use;

an articulating camera unit coupled to the housing and including

a flexible cable including a first end coupled to the housing and a second end,

a camera coupled to the second end of the flexible cable and operable to transmit image data through the flexible cable,

an articulation mechanism operable to articulate the camera relative to the flexible cable, the articulation mechanism includes a mount that is removably coupled to the housing, and

a means for securing the mount to the housing in a plurality of different orientations relative to the housing; and

a display unit coupled to the housing to display an image transmitted by the articulating camera unit;

wherein the means for securing is a quick-release latch mechanism including a pivotable arm having a distal end that is received within a groove formed in an electrical connector extending from the housing for alternately securing the mount to the housing in each of the different orientations.

2. The visual inspection device of claim 1, wherein the articulation mechanism includes an actuator coupled to the housing, and wherein the actuator is manipulatable to articulate the camera relative to the flexible cable.

3. The visual inspection device of claim 2, further comprising:

a boss having a square cross-sectional shape coupled to one of the housing and the mount; and

a receptacle having a corresponding square cross-sectional shape defined by the other of the housing and the mount, wherein the boss is received within the receptacle in four different orientations to alternately position the actuator in each of the different orientations relative to the housing.

4. The visual inspection device of claim 3, wherein the articulation mechanism includes a continuous wire at least partially disposed within the flexible cable, wherein a first end of the wire is attached to the camera at a first location radially offset from a longitudinal axis of the camera, and wherein a second end of the wire is attached to the camera at a second location radially offset from the longitudinal axis of the camera.

5. The visual inspection device of claim 4, wherein the first and second locations are on opposite sides of the longitudinal axis.

6. The visual inspection device of claim 4, wherein a middle portion of the wire is coupled to the actuator, and wherein tension is developed in the wire proximate one of the first and second ends in response to movement of the actuator.

7. The visual inspection device of claim 6, wherein the actuator is a dial, and wherein the middle portion of the wire is wrapped around the dial such that rotation of the dial in a first direction develops tension in the wire proximate the first end, and rotation of the dial in a second direction develops tension in the wire proximate the second end.

8. The visual inspection device of claim 7, wherein the articulation mechanism further includes a pulley positioned between the dial and the flexible cable, and wherein the pulley is engaged with the wire for guiding the wire between the dial and the flexible cable.

9. The visual inspection device of claim 2, wherein the actuator is a dial that is rotatably coupled to the housing.

10. The visual inspection device of claim 9, wherein the dial is rotatable in a first direction for articulating the camera in a first direction relative to the flexible cable, and wherein the dial is rotatable in a second direction for articulating the camera in a second direction relative to the flexible cable.

11. The visual inspection device of claim 1, further comprising:

a first electrical connector extending from the housing; and

a second electrical connector extending from the first end of the flexible cable, the mount at least partially surrounding the second electrical connector.

12. The visual inspection device of claim 11, wherein the first electrical connector is one of a multi-conductor, cylindrical jack and a cylindrical socket, and wherein the second electrical connector is the other of the jack and the socket.

13. The visual inspection device of claim 12, further comprising:

a boss having a square cross-sectional shape coupled to one of the housing and the mount; and

a receptacle having a corresponding square cross-sectional shape defined by the other of the housing and the mount, wherein the boss is received within the receptacle in four different orientations to alternately position the actuator in each of the different orientations relative to the housing.

14. The visual inspection device of claim 13, wherein the articulation mechanism includes an actuator coupled to the housing, and wherein the actuator is manipulatable to articulate the camera relative to the flexible cable.

15. The visual inspection device of claim 1, wherein the flexible cable includes an articulating section having a plurality of interconnected discs.

16. The visual inspection device of claim 15, wherein the articulating section of the flexible cable includes a biasing member interconnecting the discs and biasing the discs to a linear orientation.

17. The visual inspection device of claim 16, wherein the biasing member is one of a coil spring and a cable.

18. The visual inspection device of claim 15, wherein the discs are one of crimped, welded, and soldered to the biasing member.