Refrigerant cooling and lubrication system

• US 10,480,834 B2
• Filed: 12/12/2016
• Issued: 11/19/2019
• Est. Priority Date: 01/25/2013
• Status: Active Grant

• Current Assignee: Trane International Inc. (Trane Technologies plc)
• Original Assignee: Trane International Inc. (Trane Technologies plc)
• Inventors: Jandal, Daoud A., Sullivan, Brian Thomas, Berry, Reginald Loyd, Justin, Dennis Lee, Witt, Matthew Aron, Plymesser, Damion Scott
• Primary Examiner(s): Ciric, Ljiljana V.
• Assistant Examiner(s): Cox, Alexis K
• Application Number:
  US15/376,203
• Publication Number:
  US 20170089620A1
• Time in Patent Office: 1,072 Days
• CPC Class Codes: F01M 2005/004 Oil-cooled engines
• CPC Class Codes: F01M 5/002 Cooling
• CPC Class Codes: F25B 2339/047 Water-cooled condensers
• CPC Class Codes: F25B 2400/0403 for the condenser
• CPC Class Codes: F25B 2400/13 Economisers
• CPC Class Codes: F25B 2500/01 Geometry problems, e.g. for reducing size
• CPC Class Codes: F25B 2500/16 Lubrication
• CPC Class Codes: F25B 2500/26 characterised by the startup of the refrigeration cycle
• CPC Class Codes: F25B 31/002 Lubrication
• CPC Class Codes: F25B 31/004 oil recirculating arrangements
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant

Abstract

Apparatuses, systems, and methods are disclosed to prime a refrigerant pump by decoupling the condenser from the refrigerant pump and the refrigerant pump line or shielding from a condenser operation prior to startup of the system, so that liquid refrigerant can be appropriately sourced from the condenser and/or the evaporator using flow control device(s) such as a source valve on a source line of the condenser and/or on a source line of the evaporator and the control of such valve(s).

Claims

1. A heating, ventilation, air conditioning (HVAC) unit for an HVAC system comprising:

a compressor having a motor and a drive;

a condenser fluidly connected to the compressor;

a unit controller; and

a refrigerant cooling and lubrication assembly that comprises;

a condenser source line fluidly connected to the condenser,

a refrigerant pump line fluidly connected to the condenser source line, the condenser source line feeds into the refrigerant pump line, the refrigerant pump line is fluidly connected to at least one of the motor and the drive of the compressor,

a refrigerant pump located on the refrigerant pump line, the refrigerant pump having an inlet and an outlet fluidly connected with the refrigerant pump line, and

a flow control device disposed on the condenser source line, the flow control device disposed on the condenser source line having an open state and a closed state,

wherein the unit controller is configured to receive an input from a sensor to determine whether an appropriate pressure differential is present in the refrigerant pump line, in order to activate the flow control device disposed on the condenser source line to direct refrigerant to the compressor.

2. The HVAC unit of claim 1, further comprising:

an evaporator fluidly connected to the condenser, wherein the HVAC unit is a water chiller.

3. The HVAC unit of claim 1, further comprising:

an evaporator fluidly connected to the condenser, wherein the HVAC unit is an oil free water chiller.

4. The HVAC unit of claim 1, wherein the flow control device disposed on the condenser source line is a solenoid valve.

5. The HVAC unit of claim 1, wherein the unit controller is further configured to:

during startup, activate the flow control device disposed on the condenser source line to the closed state, and the HVAC unit is configured such that activating the flow control device disposed on the condenser source line to the closed state causes the condenser to be not in fluid communication with the refrigerant cooling and lubrication assembly.

6. The HVAC unit of claim 1, wherein the unit controller is further configured to:

during normal operation of the compressor, activate the flow control device disposed on the condenser source line to the open state, and the HVAC unit is configured such that activating the flow control device disposed on the condenser source line to the open state directs refrigerant from the condenser through the condenser source line and through the refrigerant pump line and the refrigerant pump to at least one of the motor and the drive of the compressor to cool at least one of the motor and the drive of the compressor.

7. The HVAC unit of claim 1, further comprising:

an evaporator fluidly connected to the condenser,

wherein the refrigerant cooling and lubrication assembly further includes an evaporator source line fluidly connected to the evaporator.

8. The HVAC unit of claim 7, wherein the refrigerant pump line is fluidly connected to the evaporator source line, and

the evaporator source line feeds into the refrigerant pump line.

9. The HVAC unit of claim 7, further comprising a flow control device disposed on the evaporator source line, the flow control device disposed on the evaporator source line having an open state and a closed state.

10. The HVAC unit of claim 9, wherein the flow control device disposed on the evaporator source line is a solenoid valve.

11. A method of lubricating the compressor of the HVAC unit of claim 1, comprising:

pressurizing the refrigerant pump line with refrigerant flow;

receiving by the unit controller the input from the sensor, and determining with the unit controller whether there is the appropriate pressure differential present along the refrigerant pump line, in order to activate the flow control device disposed on the condenser source line to direct refrigerant to the compressor;

activating, with the unit controller, the flow control device disposed on the condenser source line to the open state, when the appropriate pressure differential is determined by the unit controller to be present along the refrigerant pump line;

and

starting the compressor and lubricating at least one of the motor and the drive of the compressor by delivering refrigerant from the condenser source line, which is fluidly connected to the condenser, so as to source refrigerant from the condenser.