Methods and apparatus to prevent a false trigger of a shutdown function of a process control component

• US 10,483,792 B2
• Filed: 11/04/2016
• Issued: 11/19/2019
• Est. Priority Date: 11/04/2016
• Status: Active Grant

• Current Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Inventors: Seberger, Stephen George
• Primary Examiner(s): Tan, Richard
• Application Number:
  US15/343,644
• Publication Number:
  US 20180131228A1
• Time in Patent Office: 1,110 Days
• Field of Search: 307 66
• CPC Class Codes: H02J 1/108 using diodes blocking reverse current flow H02J1/12 takes precedence
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: Y02B 90/20 Smart grids as enabling technology in buildings sector smart grids supporting the management or operation of end-user stationary applications in general, or like technologies with no associated climate change mitigation effect Y04S20/00
• CPC Class Codes: Y04S 20/12 Energy storage units, uninterruptible power supply [UPS] systems or standby or emergency generators, e.g. in the last power distribution stages

Abstract

Methods and apparatus for enhancing reserve power units are described. An example apparatus includes a power source to operate a process control component and a power conditioner to provide power during a disruption of power from the power source to prevent a false trigger of a shutdown function of the process control component.

Claims

1. An apparatus comprising:

a power source configured to operate a process control component;

a power conditioner configured to prevent a false trigger of a shutdown function of the process control component by providing power, based on energy stored at the power conditioner, from the power conditioner to the process control component during a disruption of power from the power source to the process control component that is less than a threshold disruption time; and

a reserve power unit operable independently from the power conditioner, the reserve power unit configured to move the process control component to a shutdown position by providing power, based on energy stored at the reserve power unit, from the reserve power unit to the process control component in response to a depletion of the energy stored at the power conditioner, the depletion caused by the disruption of power exceeding the threshold disruption time.

2. The apparatus as described in claim 1, further including a diode operatively positioned between the power source and the process control component and further operatively positioned between the power source and the power conditioner, the diode configured to enable power flow from the power source to the process control component, and to prevent power flow from the power conditioner to the power source.

3. The apparatus as described in claim 2, wherein the power conditioner is configured to provide power to the process control component when the power provided from the power source to the process control component is insufficient to operate the process control component.

4. The apparatus as described in claim 3, wherein the power conditioner is configured to be charged when the power provided from the power source to the process control component is sufficient to operate the process control component.

5. The apparatus as described in claim 4, further including a current regulating circuit configured to regulate a charging current of the power conditioner, the current regulating circuit operatively positioned between the diode and the power conditioner.

6. The apparatus as described in claim 1, wherein the reserve power unit is configured to provide power from the reserve power unit to the process control component during a shutdown condition.

7. The apparatus as described in claim 1, further including a diode configured to enable power flow from the power conditioner to the process control component.

20. The apparatus of claim 1, wherein the power conditioner is further configured to provide power from the power conditioner to the process control component in response to the power provided from the power source to the process control component being less than a threshold sufficient to operate the process control component while the power source is not experiencing a power failure.

8. A method comprising:

providing power from a power source to a process control component;

preventing a false trigger of a shutdown function of the process control component by providing power, based on energy stored at a power conditioner, from the power conditioner to the process control component during a disruption of power from the power source to the process control component that is less than a threshold disruption time; and

moving the process control component to a shutdown position by providing power, based on energy stored at a reserve power unit, from the reserve power unit to the process control component in response to a depletion of the energy stored at the power conditioner, the depletion caused by the disruption of power exceeding the threshold disruption time, the reserve power unit being operable independently from the power conditioner.

9. The method as described in claim 8, further including preventing power flow from the power conditioner to the power source during the disruption of power via a diode operatively positioned between the power source and the process control component and further operatively positioned between the power source and the power conditioner.

10. The method as described in claim 8, further including charging the power conditioner when power is provided from the power source to the process control component.

11. The method as described in claim 8, wherein the disruption of power is a surge or overload of the power source.

12. The method as described in claim 8, further including moving the process control component to a predetermined shutdown position by providing power from the reserve power unit to the process control component.

13. The method as described in claim 12, further including, upon resumption of power provided from the power source to the process control component, moving the process control component to a position based on a signal from a control signal source.

14. The method as described in claim 8, further including recharging the power conditioner and the reserve power unit upon resumption of power provided from the power source to the process control component.

15. An apparatus comprising:

an energy storage device including a first storage component and a second storage component operable independently from the first storage component, the first storage component configured to prevent a false trigger of a shutdown function of a process control component by providing power, based on energy stored at the first storage component, from the first storage component to the process control component during a disruption of power from a power source to the process control component that is less than a threshold disruption time, the second storage component configured to move the process control component to a shutdown position by providing power, based on energy stored at the second storage component, from the second storage component to the process control component in response to a depletion of the energy stored at the first storage component, the depletion caused by the disruption of power exceeding the threshold disruption time.

16. The apparatus as described in claim 15, wherein the second storage component includes an amount of energy sufficient to move the process control component from any position to the shutdown position.

17. The apparatus as described in claim 15, further including a housing, the energy storage device to be disposed within the housing.

18. The apparatus as described in claim 15, wherein the first storage component is a supercapacitor.

19. The apparatus as described in claim 15, wherein the second storage component causes the process control component to move to the shutdown position using a control signal.