System and method providing over current protection based on duty cycle information for power converter

• US 10,483,838 B2
• Filed: 12/09/2016
• Issued: 11/19/2019
• Est. Priority Date: 12/08/2010
• Status: Active Grant

• Current Assignee: On-Bright Electronics (Shanghai) Co., Ltd. (Orthosie Investment Holdings Ltd.)
• Original Assignee: On-Bright Electronics (Shanghai) Co., Ltd. (Orthosie Investment Holdings Ltd.)
• Inventors: Yao, Chao, Zhang, Yunchao, Lin, Yuan, Sun, Zhiqiang, Fang, Lieyi
• Primary Examiner(s): Rosario-Benitez, Gustavo A
• Assistant Examiner(s): Sprenger, Kevin H
• Application Number:
  US15/374,896
• Publication Number:
  US 20170194869A1
• Time in Patent Office: 1,075 Days
• Field of Search: 363 2112- 2113, 363 2115, 363 2117- 2118
• CPC Class Codes: H02H 9/025 Current limitation using field effect transistors
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33515 with digital control

Abstract

System and method for protecting a power converter. An example system controller for protecting a power converter includes a signal generator, a comparator, and a modulation and drive component. The signal generator is configured to generate a threshold signal. The comparator is configured to receive the threshold signal and a current sensing signal and generate a comparison signal based on at least information associated with the threshold signal and the current sensing signal, the current sensing signal indicating a magnitude of a primary current flowing through a primary winding of a power converter. The modulation and drive component is coupled to the signal generator.

Claims

1. A signal generator for protecting a power converter, the signal generator comprising:

a modulation and drive component configured to generate a modulation signal to output a drive signal to a switch in order to affect a primary current flowing through a primary winding of a power converter, the modulation signal including an on-time period, the switch being closed during the on-time period;

a ramping-signal generator configured to receive the modulation signal and generate a ramping signal based on at least information associated with the modulation signal;

a sampling-signal generator configured to receive the modulation signal and generate a sampling signal including a pulse in response to a falling edge of the modulation signal; and

a sample-and-hold component configured to receive the sampling signal and the ramping signal and output a sampled-and-held signal associated with a magnitude of the ramping signal corresponding to the pulse of the sampling signal;

wherein;

the falling edge of the modulation signal is at a first time;

the pulse of the sampling signal starts at a second time and ends at a third time;

the first time and the second time are the same; and

the on-time period ends at the first time.

2. The signal generator of claim 1 wherein the modulation signal is a pulse-width-modulation signal.

3. The signal generator of claim 1 wherein the modulation signal is the drive signal.

4. The signal generator of claim 1 wherein the modulation signal is not the drive signal.

5. The signal generator of claim 1 wherein the modulation and drive component includes:

a modulation component configured to generate the modulation signal; and

a gate drive component configured to receive the modulation signal and output the drive signal based on at least information associated with the modulation signal.

6. The signal generator of claim 1 wherein the modulation and drive component includes:

a modulation component configured to generate a first signal; and

a gate drive component configured to receive the first signal, generate the modulation signal based on at least information associated with the first signal, and output the modulation signal as the drive signal.

7. The signal generator of claim 1, and further comprising:

a comparator configured to receive a threshold signal associated with the sampled-and-held signal and a current sensing signal associated with the primary current and output a comparison signal to the modulation and drive component based on at least information associated with the sampled-and-held signal and the current sensing signal.

8. The signal generator of claim 7, and further comprising a low-pass filter configured to receive the sampled-and-held signal and output the threshold signal based on at least information associated with the sampled-and-held signal.

9. The signal generator of claim 8 wherein the sample-and-hold component and the low-pass filter share at least one capacitor.

10. The signal generator of claim 8 wherein the sample-and-hold component includes:

a first switch configured to be closed and open in response to the sampling signal; and

a first capacitor configured to be charged in response to the ramping signal when the first switch is closed.

11. The signal generator of claim 1 wherein the ramping-signal generator includes, a capacitor configured to be charged in response to the modulation signal being at a first logic level and output the ramping signal.

12. The signal generator of claim 1, and further comprising:

a threshold-signal generator configured to receive the sampled-and-held signal and generate a threshold signal based on at least information associated with the sampled-and-held signal, the modulation signal being associated with one or more first switching periods and a second switching period following the one or more first switching periods, the one or more first switching periods corresponding to one or more first duty cycles, the second switching period including an on-time period and an off-time period;

wherein the threshold-signal generator is further configured to;

determine a first threshold signal value based on at least information associated with the one or more first duty cycles;

set a time to zero at a beginning of the on-time period of the second switching period; and

if the time satisfies one or more first predetermined conditions, generate the threshold signal so that the threshold signal decreases, from the determined first threshold signal value, with the increasing time in magnitude.

13. A signal generator for protecting a power converter, the signal generator comprising:

a modulation and drive component configured to generate a modulation signal to output a drive signal to a switch in order to affect a primary current flowing through a primary winding of a power converter;

a ramping-signal generator configured to receive the modulation signal and generate a ramping signal based on at least information associated with the modulation signal;

a sampling-signal generator configured to receive the modulation signal and generate a sampling signal including a pulse in response to a falling edge of the modulation signal;

a sample-and-hold component configured to receive the sampling signal and the ramping signal and output a sampled-and-held signal associated with a magnitude of the ramping signal corresponding to the pulse of the sampling signal;

a comparator configured to receive a threshold signal associated with the sampled-and-held signal and a current sensing signal associated with the primary current and output a comparison signal to the modulation and drive component based on at least information associated with the sampled-and-held signal and the current sensing signal; and

a low-pass filter configured to receive the sampled-and-held signal and output the threshold signal based on at least information associated with the sampled-and-held signal;

wherein the sample-and-hold component includes;

a first switch configured to be closed and open in response to the sampling signal; and

a first capacitor configured to be charged in response to the ramping signal when the first switch is closed;

wherein the low-pass filter includes;

a first resistor including a first resistor terminal and a second resistor terminal, the first resistor terminal being coupled to the first switch; and

a second capacitor coupled to the second resistor terminal;

wherein;

the falling edge of the modulation signal is at a first time;

the pulse of the sampling signal starts at a second time and ends at a third time; and

the first time and the second time are the same.

14. A signal generator for protecting a power converter, the signal generator comprising:

a modulation and drive component configured to generate a modulation signal to output a drive signal to a switch in order to affect a primary current flowing through a primary winding of a power converter;

a ramping-signal generator configured to receive the modulation signal and generate a ramping signal based on at least information associated with the modulation signal;

a sample-and-hold component configured to receive the ramping signal and the modulation signal and output a sampled-and-held signal associated with a magnitude of the ramping signal in response to the modulation signal;

a filter-signal generator configured to receive the modulation signal and generate a filter signal based on at least information associated with the modulation signal; and

a low-pass filter configured to receive the filter signal and the sampled-and-held signal and, in response to the filter signal, generate a first signal based on at least information associated with the sampled-and-held signal;

wherein the filter-signal generator is further configured to change the filter signal from a first logic level to a second logic level in response to the modulation signal changing from a third logic level to a fourth logic level.

15. The signal generator of claim 14 wherein the modulation signal is the drive signal.

16. The signal generator of claim 14 wherein the modulation signal is not the drive signal.

17. The signal generator of claim 14 wherein the sample-and-hold component and the low-pass filter share at least one capacitor.

18. The signal generator of claim 14 wherein the modulation and drive component includes:

a modulation component configured to generate the modulation signal; and

a gate drive component configured to receive the modulation signal and output the drive signal based on at least information associated with the modulation signal.

19. The signal generator of claim 14, and further comprising a comparator configured to receive the first signal as a threshold signal and a current sensing signal associated with the primary current and output a comparison signal to the modulation and drive component based on at least information associated with the sampled-and-held signal and the current sensing signal.

20. The signal generator of claim 14 wherein the sample-and-hold component includes:

a first switch configured to be closed and open in response to a sampling signal; and

a first capacitor configured to be charged in response to the ramping signal when the first switch is closed.

21. The signal generator of claim 20 wherein the low-pass filter includes:

a second switch configured to be closed and open in response to the filter signal; and

a second capacitor configured to be charged when the second switch is closed.

22. The signal generator of claim 14 wherein the ramping-signal generator includes, a capacitor configured to be charged in response to the modulation signal being at a first logic level and output the ramping signal.

23. The signal generator of claim 14 wherein the modulation signal is a pulse-width-modulation signal.

24. The signal generator of claim 14 wherein the modulation and drive component includes:

a modulation component configured to generate the modulation signal; and

a gate drive component configured to receive the modulation signal and output the drive signal based on at least information associated with the modulation signal.

25. The signal generator of claim 14 wherein the modulation and drive component includes:

a modulation component configured to generate a second signal; and

a gate drive component configured to receive the second signal, generate the modulation signal based on at least information associated with the second signal, and output the modulation signal as the drive signal.

26. The signal generator of claim 14 wherein the filter-signal generator includes a NOT gate.

27. The signal generator of claim 26 wherein:

the NOT gate includes a first terminal and a second terminal; and

the first terminal is configured to receive the modulation signal.

28. The signal generator of claim 27 wherein the second terminal of the NOT gate is configured to output the filter signal.

29. A method for generating a signal for protecting a power converter, the method comprising:

generating a modulation signal to output a drive signal to a switch in order to affect a primary current flowing through a primary winding of a power converter, the modulation signal including an on-time period, the switch being closed during the on-time period;

receiving the modulation signal;

processing information associated with the modulation signal;

generating a ramping signal based on at least information associated with the modulation signal;

generating a sampling signal including a pulse in response to a falling edge of the modulation signal;

receiving the sampling signal and the ramping signal; and

outputting a sampled-and-held signal associated with a magnitude of the ramping signal corresponding to the pulse of the sampling signal;

wherein;

the falling edge of the modulation signal is at a first time;

the pulse of the sampling signal starts at a second time and ends at a third time;

the first time and the second time are the same; and

the on-time period ends at the first time.

30. A method for generating a signal for protecting a power converter, the method comprising:

generating a modulation signal to output a drive signal to a switch in order to affect a primary current flowing through a primary winding of a power converter;

receiving the modulation signal;

processing information associated with the modulation signal;

generating a ramping signal based on at least information associated with the modulation signal;

generating a filter signal based on at least information associated with the modulation signal;

receiving the ramping signal and the modulation signal;

outputting a sampled-and-held signal associated with a magnitude of the ramping signal in response to the modulation signal;

receiving the filter signal and the sampled-and-held signal; and

generating, in response to the filter signal, a first signal based on at least information associated with the sampled-and-held signal;

wherein the generating a filter signal based on at least information associated with the modulation signal includes;

changing the filter signal from a first logic level to a second logic level in response to the modulation signal changing from a third logic level to a fourth logic level.

31. The method of claim 30 wherein the generating a filter signal based on at least information associated with the modulation signal further includes:

receiving a second signal; and

generating a third signal;

wherein the third signal is an inverted signal of the second signal.