Hybrid RF/conventional clothes dryer

• US 10,487,443 B1
• Filed: 07/17/2017
• Issued: 11/26/2019
• Est. Priority Date: 10/30/2015
• Status: Active Grant

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: Cool Dry, Inc.
• Inventors: D'Anna, Pablo Eugenio, Wisherd, David S., Wohl, Michael Andrew, Decker, Edward Herman, Cox, Gary Lynn
• Primary Examiner(s): Gravini, Stephen M
• Application Number:
  US15/652,077
• Time in Patent Office: 862 Days
• Field of Search: 34256
• CPC Class Codes: D06F 2103/32 Temperature
• CPC Class Codes: D06F 2103/38 Time, e.g. duration
• CPC Class Codes: D06F 2103/44 Current or voltage
• CPC Class Codes: D06F 2103/64 Radiation, e.g. microwaves
• CPC Class Codes: D06F 2105/20 Temperature
• CPC Class Codes: D06F 2105/24 Flow or velocity
• CPC Class Codes: D06F 2105/28 Electric heating
• CPC Class Codes: D06F 2105/30 Blowers
• CPC Class Codes: D06F 2105/48 Drum speed
• CPC Class Codes: D06F 58/26 Heating arrangements, e.g. gas heating equipment D06F58/18 takes precedence
• CPC Class Codes: D06F 58/38 of drying, e.g. to achieve the target humidity
• CPC Class Codes: F26B 11/04 rotating about a horizontal or slightly-inclined axis F26B11/022, F26B11/024, F26B11/026, F26B11/028 take precedence
• CPC Class Codes: F26B 3/04 the gas or vapour circulating over or surrounding the materials or objects to be dried F26B3/14 takes precedence
• CPC Class Codes: F26B 3/343 in combination with convection
• CPC Class Codes: F26B 3/347 Electromagnetic heating, e.g. induction heating or heating using microwave energy
• CPC Class Codes: Y02B 40/00 Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

Abstract

The present invention encompasses methods and apparati for heating a load (9) such as clothes immersed in a medium (such as water) during a heating period. A method embodiment of the present invention comprises heating the load (9) and medium within an enclosure (10) by subjecting said load (9) and medium to heated air (104) originated from a conventional energy source (1); and applying heat to said load (9) and medium within the enclosure (10) via an AC electrical field, embodied as a capacitor, originated from an RF power source (2).

Claims

1. An apparatus for heating a load including an absorbed medium, comprising:

a conventional energy source configured to heat air and to supply the heated air into an enclosure that accommodates the load and medium therein;

a first air valve configured to, based on the conventional energy source being turned on, be opened to allow air heated by the conventional energy source to be supplied to the enclosure;

an RF energy source configured to apply heat to the load and medium within the enclosure via an AC electrical field embodied as a capacitor; and

a second air valve configured to, based on the RF energy source being turned on to perform RF dielectric heating of the enclosure, be opened to allow air heated by recovered heat from the RF energy source to be supplied to the enclosure.

2. The apparatus of claim 1, further comprising:

a heat recovery plenum configured to absorb heat from the RF energy source; and

coupled to the heat recovery plenum, means for imparting heated air from proximate the heat recovery plenum into the enclosure.

3. The apparatus of claim 1, wherein the load comprises clothes to be dried.

4. The apparatus of claim 1, wherein the RF energy source is a solid state RF signal generator configured to operate at a single frequency.

5. The apparatus of claim 4, wherein the single frequency is within a frequency range between 1 MHz and 50 MHz.

6. The apparatus of claim 1, wherein the apparatus is controlled by taking realtime RF impedance measurements to determine load and medium status including moisture level, and by controlling parameters of the RF energy source and the conventional energy source in realtime based upon the realtime RF impedance measurements.

7. The apparatus of claim 1, wherein a power level of at least one of the conventional energy source or the RF energy source is varied during a heating period.

8. The apparatus of claim 7, wherein the power level is varied by turning at least one of the conventional energy source or the RF energy source off.

9. The apparatus of claim 1, wherein air is forced to flow through the enclosure using a blower, and a rate of air flow through the enclosure is varied by controlling speed of the blower.

10. The apparatus of claim 1, wherein a heating period is broken into discrete phases, and each phase comprises activating at least one of the conventional energy source or the RF energy source.

11. The apparatus of claim 1, wherein air flow through the enclosure is used to recover heat produced by temperature increases in at least one of the load, medium, and RF power source.

12. The apparatus of claim 1, wherein:

the enclosure is configured to rotate during at least a portion of a heating period;

the heating period is broken into phases; and

each phase comprises at least one of a different speed or a direction to a rotation of the enclosure.

13. The apparatus of claim 1, wherein the air heated by the recovered heat from the RF energy source is applied to the load and medium within the enclosure.

14. The apparatus of claim 13, wherein:

heated air from the conventional energy source and recovered heated air from the RF energy source are each sent to the enclosure via a dedicated air channel; and

air flow within at least one air channel is regulated.

15. The apparatus of claim 14, wherein the air flow within at least one air channel is regulated by opening or closing a valve situated within each air channel.

16. The apparatus of claim 14, wherein a heating period is broken into phases, and each phase comprises forcing a different rate of air flow through two dedicated air channels.

17. The apparatus of claim 1, wherein a duration and other parameters of a heating period are controlled by a preselected algorithm based upon desired results, wherein the desired results include at least one of speed, efficiency, and degree of care to be accorded to the load.

18. The apparatus of claim 17, wherein the other parameters include at least one of power levels of each of the conventional energy source or the RF energy source, flow of heated air from the conventional energy source, and flow of recovered heated air from the RF energy source.

19. The apparatus of claim 1, wherein the apparatus is controlled based upon at least one of estimates of power, time, energy, temperature at an input to a drum, temperature at an output to the drum, realtime RF sensing, or empirical data from previous RF measurements.

20. The apparatus of claim 1, wherein the RF energy source is configured to:

perform the dielectric heating of the enclosure by applying an RF waveform to the medium absorbed in the load to thereby vaporize the medium; and

discharge heat to an outside of the enclosure during the performance of the dielectric heating, and

wherein the recovered heat from the RF energy source includes at least a portion of the heat discharged from the RF energy source during the performance of the dielectric heating.