Light source

• US 10,488,018 B2
• Filed: 08/17/2016
• Issued: 11/26/2019
• Est. Priority Date: 08/17/2015
• Status: Active Grant

• Current Assignee: Lazurite Holdings LLC
• Original Assignee: Infinite Arthroscopy Inc., Limited
• Inventors: Malinskiy, Eugene, Malinskiy, Ilya, Dudley, Daniel, Fein, Howard
• Primary Examiner(s): Coughlin, Andrew J
• Application Number:
  US15/753,369
• Publication Number:
  US 20180245775A1
• Time in Patent Office: 1,196 Days
• CPC Class Codes: F21K 9/00 Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21V 13/14 the elements being filters or photoluminescent elements, reflectors and refractors
• CPC Class Codes: F21V 7/0066 specially adapted to cooperate with point like light sources; specially adapted to cooperate with light sources the shape of which is unspecified F21V7/16 - F21V7/30 take precedence
• CPC Class Codes: F21V 9/06 for filtering out ultraviolet radiation
• CPC Class Codes: F21V 9/38 Combination of two or more photoluminescent elements of different materials
• CPC Class Codes: F21Y 2115/30 Semiconductor lasers
• CPC Class Codes: H01S 5/0087 for illuminating phosphorescent or fluorescent materials, e.g. using optical arrangements specifically adapted for guiding or shaping laser beams illuminating these materials
• CPC Class Codes: H01S 5/02212 Can-type, e.g. TO-CAN housings with emission along or parallel to symmetry axis
• CPC Class Codes: H01S 5/02253 using lenses

Abstract

An integrated light source includes: an emissive radiation source having a first spectrum; an optical element located to direct emissions from the emissive radiation source; a volumetric spectrum converter located to convert emissions directed from the emissive radiation source to emissions having a second spectrum different from the first spectrum; an optical reflector located about the converter; an output filter, the reflector being located to reflect the converter emissions towards the output filter; and a package body having an internal cavity containing the emissive radiation source, optical element, converter, reflector, and filter, wherein desired light radiates from the cavity through the filter.

Claims

1. An integrated light source comprising:

an emissive radiation source emitting a first spectrum of radiation;

an optical element located to direct the first spectrum of radiation from said emissive radiation source;

a volumetric spectrum converter being located to convert the first spectrum of radiation directed from said emissive radiation source to a second spectrum of radiation different from said first spectrum of radiation, the volumetric spectrum converter including a plurality of layers forming a homogeneous composite substrate with a plurality of suspended particles volumetrically disposed within each of the plurality of layers of the homogeneous composite substrate, each of the plurality of suspended particles being configured to convert the first spectrum of radiation to the second spectrum of radiation;

an optical reflector located about said volumetric spectrum converter;

an output filter, said reflector being located to reflect said volumetric spectrum converter emissions towards said output filter; and

a package body having an internal cavity, said cavity containing said emissive radiation source, optical element, volumetric spectrum converter, reflector, and output filter,

wherein desired light radiates from said cavity through said output filter.

2. The integrated light source according to claim 1, wherein said emissive radiation source operates in the range of 400 nm to 480 nm.

3. The integrated light source according to claim 2, wherein said emissive radiation source operates in the range of 430 nm to 470 nm.

4. The integrated light source according to claim 1, wherein the optical element may either collimate, convergently focus, or divergently focus the emissive radiation source emissions onto the volumetric spectrum converter.

5. The integrated light source according to claim 1, wherein the optical reflector redirects omnidirectional light into a desired optical path.

6. The integrated light source according to claim 5, wherein the optical reflector includes a layer of reflective material that enhances its capacity to redirect light.

7. The integrated light source according to claim 1, wherein the volumetric spectrum converter converts the first spectrum of radiation from the emissive radiation source to emissions of different wavelength, a narrower spectrum, or a broader spectrum, of non-coherent radiation.

8. The integrated light source according to claim 1, wherein the suspended particles are composed of a converting material and the homogeneous composite substrate is composed of a non-converting material.

9. The integrated light source according to claim 1, wherein the volumetric spectrum converter is created using a process that includes at least one of extrusion, coating, lamination, blending, mixing, or suspending.

10. The integrated light source according to claim 9, wherein the process of creating the volumetric spectrum converter is the extrusion of the homogeneous composite substrate with the converting material as a blended or multilayered solid composite.

11. The integrated light source according to claim 10, wherein the solid composite has a number of layers between 2 and 500,000.

12. The integrated light source according to claim 1, wherein the volumetric spectrum converter does not have any defects including voids, entrapped gas, air bubbles, adulterating particulate of any material other than those purposely desired, or entrapped liquid of any sort, either vapor or liquid state, larger than 1 micron.

13. The integrated light source according to claim 1, wherein the volumetric spectrum converter includes one or more phosphors, each with a particular particulate size providing an emission of radiation that is of a stable or variable wavelength.

14. The integrated light source according to claim 1, wherein the volumetric spectrum converter possesses a ratio of one or more converting materials to the homogeneous composite substrate that can be tuned for specified end use performance metrics.

15. The integrated light source according to claim 14, wherein the volumetric spectrum converter possesses a ratio of converting material to the homogeneous composite substrate between 5% and 15% by volume.

16. The integrated light source according to claim 1, wherein the volumetric spectrum converter possesses dimensions that can vary in thicknesses and diameters which can be tuned for specified end use performance metrics.

17. The integrated light source according to claim 16, wherein the volumetric spectrum converter possesses a thickness between 0.5 mm and 5 mm and a radius between 0.5 mm and 5 mm.

18. The integrated light source according to claim 1, wherein the output filter eliminates any of the first spectrum of radiation from the emissive radiation source that has not been converted by the volumetric spectrum converter as well as optionally further conditioning the emitted light.

19. The integrated light source according to claim 1, wherein an emissive geometry of the emissions of the second spectrum may be further conditioned, directed, focused, collimated, reflected, refracted, diffracted, or otherwise modified with the inclusion of suitable optical components.

20. The integrated light source according to claim 1, wherein the volumetric spectrum converter is optically coupled to the optical element and the optical element is positioned between the emissive radiation source and the volumetric spectrum converter.

21. The integrated light source according to claim 1, wherein the homogeneous composite substrate includes one or more of poly(methyl methacrylate), polystyrene, polycarbonate, polyesters, copolymers, or combinations thereof.