Waterproof and dustproof downlight

• US 10,488,034 B2
• Filed: 05/31/2017
• Issued: 11/26/2019
• Est. Priority Date: 05/17/2017
• Status: Active Grant

• Current Assignee: Xiamen Eco Lighting Co. Ltd.
• Original Assignee: Xiamen Eco Lighting Co. Ltd.
• Inventors: Yu, Yuanbin, Xie, Jinhua
• Primary Examiner(s): Tumebo, Tsion
• Application Number:
  US15/610,585
• Publication Number:
  US 20180335203A1
• Time in Patent Office: 909 Days
• CPC Class Codes: F21S 8/04 intended only for mounting on a ceiling or the like overhead structures F21S8/02 takes precedence; details of ceiling bases F21V21/03
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 17/00 Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages of light sources or light holders F21V19/00
• CPC Class Codes: F21V 23/002 Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm
• CPC Class Codes: F21V 23/009 the casing being inside the housing of the lighting device
• CPC Class Codes: F21V 23/023 Power supplies in a casing F21V23/003 takes precedence
• CPC Class Codes: F21V 3/02 characterised by the shape
• CPC Class Codes: F21V 31/005 Sealing arrangements therefor
• CPC Class Codes: F21V 7/041 with conical or pyramidal surface
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A waterproof and dustproof downlight has a housing cylinder, a top cover, an upper waterproof casing, a lower waterproof casing and a lighting assembly. The housing cylinder has a cavity with a top opening and a bottom opening. A partition board is mounted in the cavity. The top cover is mounted in the cavity of the housing cylinder. The upper waterproof casing is mounted on a top surface of the partition board and has an upper chamber defined in the upper waterproof casing. The lower waterproof casing is mounted on a bottom surface of the partition board and has a lower chamber defined in the lower waterproof casing a top. The lighting assembly is mounted securely on the bottom surface of the partition board in the lower chamber of the lower waterproof casing. The upper and lower waterproof casings provide excellent dustproof and waterproof functions.

Claims

1. A waterproof and dustproof downlight comprising:

a housing cylinder having

a cavity having a top opening and a bottom opening; and

a partition board separate from the housing cylinder and inserted into the housing cylinder and mounted horizontally in the cavity;

a top cover, mounted in the top opening of the cavity of the housing cylinder;

an upper waterproof casing, being hollow, being mounted on a top surface of the partition board, and having

an upper chamber defined in a bottom of the upper waterproof casing; and

an upper waterproof O-ring mounted on an annular periphery of the upper waterproof casing, hermetically contacting the top surface of the partition board and the annular periphery of the bottom of the upper waterproof casing, and sealing the upper chamber;

a lower waterproof casing being hollow, being mounted a bottom surface of the partition board and having

a lower chamber defined in a top of the lower waterproof casing;

a lower waterproof O-ring mounted on an annular periphery of a top of the lower waterproof casing, hermetically contacting a bottom surface of the partition board and the annular periphery of the top of the lower waterproof casing, and sealing the lower chamber; and

a lower through hole defined in a bottom of the lower waterproof casing and communicating with the lower chamber;

a power supplying circuit element mounted in the upper chamber of the upper waterproof casing; and

a lighting assembly mounted securely on the bottom surface of the partition board, mounted in the lower chamber of the lower waterproof casing, and electrically connected to the power supplying circuit element.

2. The waterproof and dustproof downlight as claimed in claim 1, wherein a power cable is mounted through the top cover, and is connected to the power supplying circuit element.

3. The waterproof and dustproof downlight as claimed in claim 1, wherein the lighting assembly has

a lighting unit mounted on the bottom surface of the partition board;

a connecting collar mounted on the bottom surface of the partition board and locating the lighting unit between the partition board and the connecting collar; and

a reflector cup being hollow and truncated-cone-shaped, mounted one connecting collar, and a bottom of the reflector cup aligned with the lower through hole of the lower waterproof casing.

4. The waterproof and dustproof downlight as claimed in claim 3, wherein the lighting assembly further has

a light diffuser board mounted on a bottom end of the reflector cup;

at least one mounting element hooked on the bottom end of the reflector cup and mounted securely on the light diffuser board; and

a mounting ring mounted around an annular outer periphery of the light diffuser board and pressing against an inner annular periphery of the lower through hole of the lower waterproof casing.

5. The waterproof and dustproof downlight as claimed in claim 4, wherein a number of the at least one mounting element is one, and the mounting element is ring-like.

6. The waterproof and dustproof downlight as claimed in claim 4, wherein a number of the mounting element is two, and the two mounting elements are semi-ring-shaped and are arranged oppositely at an interval.

7. The waterproof and dustproof downlight as claimed in claim 4, wherein a number of the mounting element is three, and the three mounting elements are one-third ring-like and are arranged at uniform intervals.

8. The waterproof and dustproof downlight as claimed in claim 4, wherein a number of the mounting element is four, and the four mounting elements are quarter-ring-like and are arranged at uniform intervals.

9. The waterproof and dustproof downlight as claimed in claim 1, further having a reflector rim being hollow and truncated-cone-shaped, mounted in the bottom opening of the cavity of the housing cylinder.

10. The waterproof and dustproof downlight as claimed in claim 1, wherein at least one drain hole is defined through an annular outer edge of the partition board.

11. The waterproof and dustproof downlight as claimed in claim 9, wherein at least one drain gap is defined between the reflector rim and bottom opening of the cavity of the housing cylinder.

12. The waterproof and dustproof downlight as claimed in claim 1, wherein the lighting unit is a light-emitting diode module.

13. The waterproof and dustproof downlight as claimed in claim 1, wherein the upper waterproof O-ring and lower waterproof O-ring are made of silicone.

14. A waterproof and dustproof downlight comprising:

a housing cylinder having

a cavity having a top opening and a bottom opening; and

a partition board separate from the housing cylinder and inserted into the housing cylinder and mounted horizontally in the cavity;

a top cover, mounted in the top opening of the cavity of the housing cylinder;

an upper waterproof casing, being hollow, is mounted on a top surface of the partition board and having an upper chamber defined in a bottom of the upper waterproof casing;

a lower waterproof casing being hollow, being mounted a bottom surface of the partition board and having

a lower chamber defined in a top of the lower waterproof casing;

a lower waterproof O-ring mounted on an annular periphery of a top of the lower waterproof casing, hermetically contacting a bottom surface of the partition board and the annular periphery of the top of the lower waterproof casing, and sealing the lower chamber; and

a lower through hole defined in a bottom of the lower waterproof casing and communicating with the lower chamber;

a power supplying circuit element mounted in the upper chamber of the upper waterproof casing; and

a lighting assembly mounted securely on the bottom surface of the partition board, mounted in the lower chamber of the lower waterproof casing, and electrically connected to the power supplying circuit element.

15. The waterproof and dustproof downlight as claimed in claim 14, wherein a power cable is mounted through the top cover, and is connected to the power supplying circuit element.

16. The waterproof and dustproof downlight as claimed in claim 14, wherein the lighting assembly has

a lighting unit mounted on the bottom surface of the partition board;

a connecting collar mounted on the bottom surface of the partition board and locating the lighting unit between the partition board and the connecting collar; and

a reflector cup being hollow and truncated-cone-shaped, mounted one connecting collar, and a bottom of the reflector cup aligned with the lower through hole of the lower waterproof casing.

17. The waterproof and dustproof downlight as claimed in claim 16, wherein the lighting assembly further has

a light diffuser board mounted on a bottom end of the reflector cup;

at least one mounting element hooked on the bottom end of the reflector cup and mounted securely on the light diffuser board; and

a mounting ring mounted around an annular outer periphery of the light diffuser board and pressing against an inner annular periphery of the lower through hole of the lower waterproof casing.

18. A waterproof and dustproof downlight comprising:

a housing cylinder having

a cavity having a top opening and a bottom opening; and

a partition board separate from the housing cylinder and inserted into the housing cylinder and mounted horizontally in the cavity;

a top cover, mounted in the top opening of the cavity of the housing cylinder;

an upper waterproof casing, being hollow, being mounted on a top surface of the partition board and having

an upper chamber defined in a bottom of the upper waterproof casing; and

an upper waterproof O-ring mounted on an annular periphery of the upper waterproof casing, hermetically contacting the top surface of the partition board and the annular periphery of the bottom of the upper waterproof casing, and sealing the upper chamber;

a lower waterproof casing being hollow, being mounted a bottom surface of the partition board and having

a lower chamber defined in a top of the lower waterproof casing; and

a lower through hole defined in a bottom of the lower waterproof casing and communicating with the lower chamber;

a power supplying circuit element mounted in the upper chamber of the upper waterproof casing; and

a lighting assembly mounted securely on the bottom surface of the partition board, mounted in the lower chamber of the lower waterproof casing, and electrically connected to the power supplying circuit element.

19. The waterproof and dustproof downlight as claimed in claim 18, wherein a power cable is mounted through the top cover, and is connected to the power supplying circuit element.

20. The waterproof and dustproof downlight as claimed in claim 18, wherein the lighting assembly has

a lighting unit mounted on the bottom surface of the partition board;

a connecting collar mounted on the bottom surface of the partition board and locating the lighting unit between the partition board and the connecting collar; and

a reflector cup being hollow and truncated-cone-shaped, mounted one connecting collar, and a bottom of the reflector cup aligned with the lower through hole of the lower waterproof casing.