System, method, and apparatus for monitoring, regulating, or controlling fluid flow

• US 10,488,848 B2
• Filed: 11/04/2015
• Issued: 11/26/2019
• Est. Priority Date: 12/21/2011
• Status: Active Grant

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Peret, Bob David, Usman, Farrukh, Kane, Derek G., Kamen, Dean, Murphy, Colin H., Kerwin, John M.
• Primary Examiner(s): Lo, Kenneth M
• Assistant Examiner(s): Erdman, Chad G
• Application Number:
  US14/931,928
• Publication Number:
  US 20160055397A1
• Time in Patent Office: 1,483 Days
• CPC Class Codes: A61M 39/28 Clamping means for squeezing flexible tubes, e.g. roller clamps tube strippers A61M1/83
• CPC Class Codes: A61M 39/283 Screw clamps
• CPC Class Codes: A61M 5/16804 Flow controllers
• CPC Class Codes: A61M 5/16877 Adjusting flow; Devices for setting a flow rate
• CPC Class Codes: A61M 5/1689 Drip counters
• CPC Class Codes: F16K 7/045 by electric or magnetic means
• CPC Class Codes: F16K 7/061 Screw clamps
• CPC Class Codes: F16M 11/041 Allowing quick release of the apparatus
• CPC Class Codes: F16M 13/00 Other supports for positioning apparatus or articles heads thereof F16M11/02 ; undercarriages thereof F16M11/20 ; adapted to be stuck in the ground A45F3/44 ; sockets or holders for poles or posts E04H12/22; Means for steadying hand-held apparatus or articles supports for measuring instruments G01D11/30; supports for casings of remote control switching devices H01H9/025
• CPC Class Codes: F16M 13/022 repositionable
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/416 characterised by control of velocity, acceleration or deceleration G05B19/19 takes precedence
• CPC Class Codes: G05B 2219/2607 Infusion controller
• CPC Class Codes: G05B 2219/41303 Flow rate valve controls speed
• CPC Class Codes: G05D 7/0617 specially adapted for fluid materials
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence
• CPC Class Codes: G06T 7/0002 Inspection of images, e.g. flaw detection
• CPC Class Codes: G06V 10/751 Comparing pixel values or logical combinations thereof, or feature values having positional relevance, e.g. template matching

Abstract

A flow meter, and related system and method are provided. The flow meter includes a coupler, a support member, an image sensor, a valve, and one or more processors. The coupler is adapted to couple to a drip chamber. The support member is operatively coupled to the coupler. The image sensor has a field of view and is operatively coupled to the support member. The image sensor is positioned to view the drip chamber within the field of view. The one or more processors are operatively coupled to the image sensor to receive image data therefrom and to the actuator to actuate the valve. The one or more processors are configured to estimate a flow of fluid through the drip chamber and to actuate the valve to control the flow of fluid through the drip chamber to achieve a target flow rate.

Claims

1. An apparatus, comprising:

an image sensor disposed in spaced relation to a drip chamber; and

at least one processor in communication with the image sensor to receive image data from the image sensor, wherein the at least one processor is configured to;

capture a first image of the drip chamber using the image sensor,

detect a first edge of a drop using a template,

capture a second image of the drip chamber using the image sensor,

detect a second edge of the drop using the template,

estimate flow through the drip chamber in accordance with the detected first and second edges of the drop as found within the first and second images, respectively,

control a growth of the drop as indicated by the first and second detected edges of the drop,

select a region of interest of the image sensor,

determine if a pixel of the image sensor is within the region of interest,

activate a light of a backlight if the pixel of the image sensor is within the region of interest, and

expose the pixel of the image sensor.

2. The apparatus according to claim 1, further comprising a valve configured to couple to a fluid tube in fluid communication with the drip chamber, wherein the at least one processor is further configured to control actuation of the valve, and the at least one processor is configured to control a growth rate of the drop to thereby regulate fluid flow through the drip chamber.

3. The apparatus according to claim 1, wherein the at least one processor is configured to correlate the growth of the drop with the estimated flow through the drip chamber.

4. The apparatus according to claim 1, wherein the at least one processor is configured to:

capture a plurality of images including the first and second images of the drip chamber using the image sensor;

estimate a growth rate of the drop within the drip chamber using the plurality of images;

receive a set point corresponding to a fluid flow rate through a fluid tube coupled to the drip chamber;

adjust a control system in accordance with the estimated growth rate of the drop to achieve the set point corresponding to the fluid flow rate through the fluid tube; and

output a control signal from the control system to an actuator of a valve coupled to the fluid tube to control actuation of the valve in accordance with the adjusted control system.

5. The apparatus according to claim 1, wherein the at least one processor determines an existence of a free flow condition using a plurality of images.

6. The apparatus according to claim 1, further comprising a background pattern positioned within a field of view of the image sensor, wherein the drip chamber is between the image sensor and the background pattern.

7. The apparatus according to claim 6, wherein the at least one processor is configured to estimate at least one parameter using a plurality of images by analyzing a distortion of the background pattern caused by the liquid within the field of view as viewed by the image sensor.

8. The apparatus according to claim 7, wherein the background pattern is an array of lines having at least one angle relative to an opening of the drip chamber when viewed from the image sensor within the field of view using the plurality of images.

9. The apparatus according to claim 1, wherein the at least one processor is configured to determine a pattern match score to detect the first edge of the drop using the template.

10. The apparatus according to claim 1, wherein edge detection is performed on the first image.

11. The apparatus according to claim 1, wherein line detection is performed on the first image.

12. The apparatus according to claim 1, wherein the at least one processor is configured to move the template to match the template to the first and second edges of the drop.

13. The apparatus according to claim 1, wherein the at least one processor compares at least one of the first and second images to a background image.

14. The apparatus according to claim 1, wherein the first image is subtracted from a background image to thereby generate a difference image.

15. The apparatus according to claim 1, further comprising a background pattern positioned behind the drip chamber relative to a field of view of the image sensor.

16. The apparatus according to claim 1, further comprising a transceiver configured to communicate with a monitoring client.

17. The apparatus according to claim 16, wherein the apparatus is configured to be remotely controlled by the monitoring client.

18. The apparatus according to claim 17, wherein the monitoring client is a tablet.

19. The apparatus according to claim 1, wherein the at least one processor compares the first image to a reference image to estimate the first edge of the drop.

20. The apparatus according to claim 19, wherein the reference image is a dynamic reference image.

21. An apparatus, comprising:

an image sensor disposed in spaced relation to a drip chamber; and

at least one processor in communication with the image sensor to receive image data from the image sensor, wherein the at least one processor is configured to;

capture a first image of the drip chamber using the image sensor,

detect a first edge of a drop using a template,

capture a second image of the drip chamber using the image sensor,

detect a second edge of the drop using the template,

estimate flow through the drip chamber in accordance with the detected first and second edges of the drop as found within the first and second images, respectively,

control a growth of the drop as indicated by the first and second detected edges of the drop,

average pixels within a first result of the template to determine a first average,

move the template to a second position,

average pixels within a second result of the template when in the second position to determine a second average, and

determine the template is located at the first edge of the drop if a difference between the second average and the first average is greater than a predetermined threshold value.

22. The system according to claim 21, further comprising a background pattern positioned within a field of view of the image sensor, wherein the drip chamber is between the image sensor and the background pattern.

23. An apparatus, comprising:

an image sensor disposed in spaced relation to a drip chamber;

a background pattern positioned within a field of view of the image sensor, wherein the drip chamber is between the image sensor and the background pattern, wherein the background pattern is an array of lines having at least one angle relative to an opening of the drip chamber when viewed from the image sensor within the field of view; and

at least one processor in communication with the image sensor to receive image data from the image sensor, wherein the at least one processor is configured to;

capture a first image of the drip chamber using the image sensor,

detect a first edge of a drop using a template,

capture a second image of the drip chamber using the image sensor,

detect a second edge of the drop using the template,

estimate flow through the drip chamber in accordance with the detected first and second edges of the drop as found within the first and second images, respectively, and

control a growth of the drop as indicated by the first and second detected edges of the drop, wherein;

the at least one processor is configured to estimate at least one parameter using a plurality of images by analyzing a distortion of the background pattern caused by the liquid within the field of view as viewed by the image sensor, and

the at least processor is configured to determine a free flow condition exists when the liquid causes the array of lines to change angles by distortion caused by the liquid when in the free flow condition as viewed within the field of view from the image sensor.

24. An apparatus, comprising:

an image sensor disposed in spaced relation to a drip chamber;

a light adapted to provide light for the image sensor; and

at least one processor in communication with the image sensor to receive image data from the image sensor, wherein the at least one processor is configured to;

subtract a first image from a background image to thereby generate a difference image,

convert each pixel of the difference image to a true value if an absolute value of a respective pixel is beyond a predetermined threshold or to a false value if the absolute value of the respective pixel is less than the predetermined threshold,

sum each row of the converted difference image to generate a plurality of summation values, wherein each summation value of the plurality of summation values corresponds to a respective row of the converted difference image,

examine the plurality of summation values,

capture the first image of the drip chamber using the image sensor,

detect a first edge of a drop using a template,

capture a second image of the drip chamber using the image sensor,

detect a second edge of the drop using the template,

estimate flow through the drip chamber in accordance with the detected first and second edges of the drop as found within the first and second images, respectively, and

control a growth of the drop as indicated by the first and second detected edges of the drop.

25. An apparatus, comprising:

an image sensor disposed in spaced relation to a drip chamber;

at least one processor in communication with the image sensor to receive image data from the image sensor, wherein the at least one processor is configured to;

capture a first image of the drip chamber using the image sensor,

detect a first edge of a drop using a template,

capture a second image of the drip chamber using the image sensor,

detect a second edge of the drop using the template,

control a growth of the drop as indicated by the first and second detected edges of the drop,

average pixels within a first result of the template to determine a first average,

move the template to a second position,

average pixels within a second result of the template when in the second position to determine a second average, and

determine the template is located at least one of the first edge and the second edge of the drop if a difference between the second average and the first average is greater than a predetermined threshold value.

26. The apparatus according to claim 25, where the at least one processor is configured to control a drop growth rate as indicated by the first and second detected edges of the drop to thereby control the growth of the drop.

27. The apparatus according to claim 25, wherein the at least one processor is further configured to:

estimate a growth of the drop within the drip chamber in accordance with the first and second edges of the drop as found within the first and second images, respectively, and

estimate flow through the drip chamber in accordance with the estimated growth of the drop within the drip chamber.

28. The apparatus according to claim 25, further comprising a valve configured to couple to a fluid tube in fluid communication with the drip chamber, wherein the at least one processor is further configured to control actuation of the valve, and the at least one processor is configured to control a drop growth rate of the drop to thereby regulate the fluid flow through the drip chamber.

29. The apparatus according to claim 25, wherein the at least one processor is configured to correlate the growth of the drop with an estimated flow of fluid through the drip chamber.

30. The apparatus according to claim 25, wherein the at least one processor is configured to:

capture a plurality of images including the first and second images of the drip chamber using the image sensor;

estimate a growth rate of the drop within the drip chamber using the plurality of images;

receive a set point corresponding to a fluid flow rate through a fluid tube coupled to the drip chamber;

adjust a control system in accordance with the estimated drop growth rate of the drop to achieve the set point corresponding to the fluid flow rate through the fluid tube; and

output a control signal from the control system to an actuator of a valve coupled to the fluid tube to control actuation of the valve in accordance with the adjusted control system such that the growth of the drop is controlled to achieve the set point of the control system.