Devices, methods, and systems for mounting devices to surface structures

• US 10,498,122 B2
• Filed: 10/29/2018
• Issued: 12/03/2019
• Est. Priority Date: 10/21/2016
• Status: Active Grant

• Current Assignee: Elias Nassim
• Original Assignee: Elias Nassim
• Inventors: Nassim, Elias
• Primary Examiner(s): Estrada, Angel R
• Application Number:
  US16/173,096
• Publication Number:
  US 20190069844A1
• Time in Patent Office: 400 Days
• Field of Search: 174480, 174481, 174 50, 174 53, 174 57, 174 58, 174 63, 174 61, 174502, 174491, 174503, 220 32- 38, 220 402, 248906, 522201, 522208, 52633, 52663, 522203, 454184, 454289, 454330
• CPC Class Codes: F24F 13/06 Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser
• CPC Class Codes: F24F 7/10 with air supply, or exhaust, through perforated wall, floor or ceiling outlet members for directing or distributing air into rooms or spaces, e.g. ceiling air-diffusers F24F13/06
• CPC Class Codes: H02G 3/12 for flush mounting
• CPC Class Codes: H02G 3/121 in plain walls
• CPC Class Codes: H02G 3/125 with supporting bar extending between two separate studs of a wall frame

Abstract

Vent system for mounting to a surface structure such that a cover plate of the vent system is substantially flush with an outward facing surface of wallboard of the surface structure. At least one bracket is disposed between adjacent joists of a surface structure. A base plate includes a flange defining an adhesive bonding surface, a ring portion defining a recess, and a cuff. A cover plate is configured to be received within the recess. At least one magnet supported by the cover plate is for magnetically coupling the cover plate to the base plate. The vent assembly is configured to attach with the cuff. The joints, base plate, and cover plate are configured such that in an assembled configuration an outward facing surface of the cover plate is substantially flush with the outward facing surface of the wallboard.

Claims

1. A vent system for mounting to a surface structure, the surface structure including a plurality of joists and wallboard attached to the joists, wherein a vent assembly is configured to be in attachment with the vent system and surface structure such that a cover plate of the vent system is substantially flush with an outward facing surface of the wallboard, the vent system comprising:

at least one bracket disposed between adjacent joists of a surface structure;

a base plate having a flange defining an adhesive bonding surface, a ring portion defining a recess, and a cuff;

the cover plate configured to be received within the recess;

at least one magnet supported by the cover plate, wherein the at least one magnet magnetically couples the cover plate to the base plate;

the vent assembly configured to attach to the cuff of the base plate; and

,

wherein the joists, base plate, and cover plate are sized and shaped such that in an assembled configuration, in which the wallboard is attached to the joists, an outward facing surface of the cover plate is substantially flush with the outward facing surface of the wallboard.

2. The vent system of claim 1, wherein the cover plate includes at least one slot configured to receive at least one magnet, each slot being located such that the slot is not visible from the outward facing surface of the cover plate.

3. The vent system of claim 1, wherein the base plate includes at least one cutout configured to receive at least one element having properties for attaching magnets, each cutout being located such that at least one slot aligns with at least one cutout in the assembled configuration.

4. The vent system of claim 1, wherein at least a portion of the adhesive boding surface is configured for receiving adhesive, wherein the adhesive bonds the flange to an inward facing surface of the wallboard in the assembled configuration.

5. The vent system of claim 1, wherein the at least one bracket includes a first part slidably engaged with a second part such that the first part and second part are slidably mounted with respect to each other to extend between the adjacent joists.

6. The vent system of claim 1, wherein a first set of holes is positioned on a joist attaching portion at the ends of the least one bracket, wherein each of the first set of holes is configured for receiving a first fastener for attaching the at least one bracket to adjacent joists.

7. The vent system of claim 1, wherein the at least one bracket provides a rigid mounting surface, wherein the rigid mounting surface is configured for having the base plate mounted thereon.

8. The vent system of claim 7, wherein the rigid mounting surface is offset from the joint attaching portion such that in the assembled configuration when the base plate is attached to rigid mounting surface, the outward facing surface of the cover plate is flush with outward facing surface of the wallboard.

9. The vent system of claim 1, wherein a second set of holes are spaced along the flange of the base plate, wherein each of the first set of holes is configured for receiving a first fastener configured for attaching the flange to at least the wallboard.

10. The vent system of claim 1, wherein the cover plate having a pattern of a plurality of vent openings for allowing air flow through the vent system.

11. The vent system of claim 1, wherein the at least one bracket provides a rigid mounting surface, wherein the rigid mounting surface is configured for having the base plate mounted thereon.

12. The vent system of claim 11, wherein the rigid mounting surface is offset from the frame element attaching portion such that in the assembled configuration when the base plate is attached to rigid mounting surface, the outward facing surface of the cover plate is flush with outward facing surface of the wallboard.

13. A method for mounting a vent assembly to a surface structure, the surface structure including a plurality of joists and wallboard attached to the joists, wherein the vent assembly is mounted so that an outward facing surface of a cover plate is substantially flush with an outward facing surface of the wallboard, comprising the steps of:

attaching at least one bracket between adjacent joists of the surface structure;

attaching a base plate to the at least one bracket, the base plate having a flange defining an adhesive bonding surface, a ring portion defining a recess, and a cuff;

disposing the cover plate within the recess such that it covers a portion of the base plate and is seated such that the outward facing surface of the cover plate is substantially flush with an outward facing edge of the ring portion;

attaching a wallboard to the adjacent joists, the wallboard having an opening configured to receive the ring portion of the base plate; and

,

wherein the at least one bracket, base plate and cover plate are configured such that when the wallboard is attached to the joists, the outward facing surface of the cover plate, the outward facing edge of the ring portion and outward facing surface of the wallboard are substantially flush.

14. The method of claim 13, wherein the method further comprises applying adhesive to the flange such that the adhesive bonds the flange to an inward facing surface of the wallboard.

15. The method of claim 14, wherein the method further comprises:

disposing a masking plate in the recess, prior to disposing the cover plate in the recess; and

,

applying wallboard compound such that it extends between at least a portion of the wallboard and the ring portion of the base plate.

16. The method of claim 15, wherein the method further comprises:

removing the mask plate after applying the wallboard compound and prior to disposing the cover plate with the recess; and

,

applying paint such that it extends between at least a portion of the wallboard and the cover plate.

17. The method of claim 13, wherein the method further comprises:

mounting at least one magnet within at least one slot of the cover plate, each slot being located such that the slot is not visible from the outward facing surface of the cover plate; and

,

moving the cover plate within proximity to the base plate such that the cover plate couples with the base plate.

18. A vent system for mounting to a surface structure, the surface structure including plurality of frame elements and wallboard attached to the frame elements, wherein a vent assembly is configured to be in attachment with the vent system and surface structure such that a cover plate of the vent system is substantially flush with an outward facing surface of the wallboard, the vent system comprising:

at least one bracket disposed between adjacent frame elements of a surface structure;

a base plate having a flange, a ring portion defining a recess, and a cuff;

the cover plate configured to be received within the recess;

the vent assembly configured to attach to the vent assembly receiving portion of the base plate; and

,

wherein the frame elements, base plate, and cover plate are sized and shaped such that in an assembled configuration, in which the wallboard is attached to the frame elements, an outward facing surface of the cover plate is substantially flush with the outward facing surface of the wallboard.

19. The vent system of claim 18, wherein the at least one bracket includes a first part slidably engaged with a second part such that the first part and second part and slidably mounted with respect to each other to extend between the adjacent frame elements.

20. The vent system of claim 19, wherein a first set of holes is positioned on a frame element attaching portion at the ends of the least one bracket, wherein each of the first set of holes is configured for receiving a first fastener for attaching the at least one bracket to adjacent frame elements.