Motor and method for using and making the same

• US 10,498,181 B2
• Filed: 07/01/2016
• Issued: 12/03/2019
• Est. Priority Date: 08/09/2013
• Status: Active Grant

• Current Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Original Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Inventors: Li, Yue, Liu, Baoting, Zhou, Chuiyou, Wang, Yong, Chen, Ming, Zhu, Xiaoning
• Primary Examiner(s): Bik Lian, Mang Tin
• Assistant Examiner(s): Pham, Leda T
• Application Number:
  US15/201,014
• Publication Number:
  US 20160315508A1
• Time in Patent Office: 1,250 Days
• CPC Class Codes: H02K 1/148 Sectional cores H02K1/141 takes precedence
• CPC Class Codes: H02K 21/16 having annular armature cores with salient poles with homopolar co-operation H02K21/20
• CPC Class Codes: H02K 2201/03 Machines characterised by aspects of the air-gap between rotor and stator
• CPC Class Codes: H02K 2213/03 Machines characterised by numerical values, ranges, mathematical expressions or similar information
• CPC Class Codes: H02K 29/03 with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems

Abstract

A motor and methods for making and using same. The motor includes a stator having a first stator portion with first and second arcuate regions. The arcuate regions can receive a rotor with a magnetic pole and being concentrically arranged with the stator relative to a central axis. The stator can have one or more winding portions for being wound with a winding and extending from the first stator portion opposite the arcuate regions. When the winding is not energized, a first magnetic coupling between the first arcuate region and a selected magnetic pole is greater than a second magnetic coupling between the second arcuate region and the selected magnetic pole. A selected winding portion is angularly offset from the first arcuate region to advantageously enable movement of the rotor to initiate in either of two opposite directions relative to the selected winding portion when the winding is energized.

Claims

1. A stator, comprising:

a first stator portion including first and second arcuate regions for facing a rotor including one or more magnetic poles and being concentrically arranged with the first stator portion relative to a central axis, the central axis being a common center of the first and second arcuate regions; and

one or more winding portions for being wound with a winding extending radially from the first stator portion away from the central axis,

wherein, when the winding is not energized, a first magnetic coupling between said first arcuate region and a selected magnetic pole of the rotor is greater than a second magnetic coupling between said second arcuate region and the selected magnetic pole, a selected winding portion being angularly offset from said first arcuate region in such a way as to enable movement of the rotor to initiate in either of two opposite directions relative to said selected winding portion upon energizing the winding.

2. The stator of claim 1, wherein:

said first arcuate region has a first radius uniform about the central axis; and

said second arcuate region has a second radius about the central axis greater than the first radius.

3. The stator of claim 1, wherein the first arcuate region is made of a first material, and wherein the second arcuate region is made of a second material different from the first material, the second material having a lower magnetic permeability than the first material.

4. The stator of claim 1, wherein, when the winding is not energized, a middle radial line of the selected magnetic pole is angularly offset from a middle radial line of the selected winding portion by a start up angle ranging from 45 to 135 degrees electrical angle.

5. The stator of claim 1, wherein the first stator portion forms a magnetic bridge arranged between two adjacent winding portions, wherein the magnetic bridge is configured to increase a magnetic reluctance of the first stator portion.

6. The stator of claim 5, wherein the magnetic bridge includes a circumferential segment of the first stator portion having a radial width less than a radial width of another segment of the first stator portion.

7. The stator of claim 5, wherein the magnetic bridge includes a circumferential segment of the first stator portion having an aperture formed therein and formed through the circumferential segment in a direction of the central axis.

8. The stator of claim 5, wherein the magnetic bridge includes two circumferential segments of the first stator portion at least partially disconnected by a slot therebetween.

9. The stator of claim 8, wherein a ratio of a circumferential width of the slot to a minimum air gap between the rotor and the first stator portion ranges from zero to four.

10. The stator of claim 5, wherein the magnetic bridge includes a segment of the first stator portion made of a material different from a material of another segment of the first stator portion.

11. A motor, comprising:

a rotor including one or more magnetic poles; and

a first stator portion concentrically arranged with the rotor and including first and second arcuate regions facing the rotor, and one or more winding portions opposite said arcuate regions and extending radially from said first stator portion for being wound with a winding, a central axis of the rotor being a common center of the first and second arcuate regions,

wherein, when the winding is not energized, a first magnetic coupling between said first arcuate region and a selected magnetic pole of said rotor is greater than a second magnetic coupling between said second arcuate region and the selected magnetic pole, said first arcuate region being offset from a selected winding portion in such a way as to enable movement of said rotor to initiate in either of two opposite directions relative to said selected winding portion upon energizing the winding.

12. The motor of claim 11, wherein:

the first arcuate region has a first radius uniform about the central axis; and

the second arcuate region has a second radius about the central axis greater than the first radius.

13. The motor of claim 11, wherein the first arcuate region is made of a first material, and the second arcuate region is made of a second material different from the first material, the second material having a lower magnetic permeability than the first material.

14. The motor of claim 11, wherein, when the winding is not energized, a middle radial line of the selected magnetic pole is angularly offset from a middle radial line of the selected winding portion by a start up angle ranging from 45 to 135 degrees electrical angle.

15. The motor of claim 11, wherein the first stator portion forms a magnetic bridge arranged between two adjacent winding portions, wherein the magnetic bridge is configured to increase a magnetic reluctance of the first stator portion.

16. The motor of claim 15, wherein the magnetic bridge includes a circumferential segment of the first stator portion having a radial width less than a radial width of another segment of the first stator portion.

17. The motor of claim 15, wherein the magnetic bridge includes a circumferential segment of the first stator portion having an aperture formed therein and formed through the circumferential segment in a direction of the central axis.

18. The motor of claim 15, wherein the magnetic bridge includes two circumferential segments of the first stator portion at least partially disconnected by a slot therebetween.

19. The motor of claim 18, wherein a ratio of a circumferential width of the slot to a minimum air gap between the rotor and the first stator portion ranges from zero to four.

20. The motor of claim 15, wherein the magnetic bridge includes a segment of the first stator portion made of a material different from a material of another segment of the first stator portion.