Waterless cleaning system and method for solar trackers using an autonomous robot

• US 10,498,288 B2
• Filed: 11/30/2017
• Issued: 12/03/2019
• Est. Priority Date: 01/26/2017
• Status: Active Grant

• Current Assignee: Evermore United S.A.
• Original Assignee: Evermore United S.A.
• Inventors: Meller, Moshe, Meller, Eran
• Primary Examiner(s): Chin, Randall E
• Application Number:
  US15/826,976
• Publication Number:
  US 20180212559A1
• Time in Patent Office: 733 Days
• CPC Class Codes: A46B 13/02 power-driven carriers
• CPC Class Codes: B08B 1/00 Cleaning by methods involving the use of tools cleaning hollow articles by methods or apparatus specially adapted thereto B08B9/00
• CPC Class Codes: B08B 1/10 characterised by the type of cleaning tool
• CPC Class Codes: B08B 1/12 Brushes
• CPC Class Codes: B08B 1/32 using rotary cleaning members
• CPC Class Codes: B25J 5/007 mounted on wheels
• CPC Class Codes: F24S 2030/136 for moving several solar collectors by common transmission elements
• CPC Class Codes: F24S 30/425 Horizontal axis
• CPC Class Codes: F24S 40/20 Cleaning; Removing snow
• CPC Class Codes: G01S 3/7861 Solar tracking systems
• CPC Class Codes: G01W 1/02 Instruments for indicating weather conditions by measuring two or more variables, e.g. humidity, pressure, temperature, cloud cover or wind speed G01W1/10 takes precedence
• CPC Class Codes: G05D 1/0219 ensuring the processing of the whole working surface
• CPC Class Codes: G05D 1/0225 involving docking at a fixed facility, e.g. base station or loading bay parking aids B62D15/027
• CPC Class Codes: G05D 1/027 comprising intertial navigation means, e.g. azimuth detector inertial navigation G01C21/16; inertial navigation combined with non-inertial navigation instruments G01C21/165
• CPC Class Codes: H02S 10/00 PV power plants; Combinations of PV energy systems with other systems for the generation of electric power
• CPC Class Codes: H02S 20/32 specially adapted for solar tracking
• CPC Class Codes: H02S 40/10 Cleaning arrangements
• CPC Class Codes: H02S 40/36 characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
• CPC Class Codes: H02S 40/38 Energy storage means, e.g. batteries, structurally associated with PV modules
• CPC Class Codes: Y02E 10/47 Mountings or tracking
• CPC Class Codes: Y02E 10/50 : Photovoltaic [PV] energy
• CPC Class Codes: Y02E 70/30 : Systems combining energy storage with energy generation of non-fossil origin

Abstract

A solar tracker waterless cleaning system for cleaning solar panels of a solar tracker under varying wind conditions, the solar tracker being able to be positioned at a pre-determined angle, the waterless cleaning system including a docking station, an autonomous robotic cleaner (ARC) and a master controller, the docking station being coupled with an edge of the solar tracker, the master controller for receiving and transmitting data to and from the solar tracker and the ARC, the ARC including a controller, for controlling a cleaning process and for transmitting and receiving signals, the docking station including a plurality of locking bars, coupled with the docking station, for protecting the ARC during the varying wind conditions, the ARC can anchor in the docking station and the master controller determines an average wind speed and provides a clean command to the ARC if the average wind speed is below a predetermined threshold.

Claims

1. A solar tracker waterless cleaning system for cleaning solar panels of a solar tracker under varying wind conditions, said solar tracker being able to be positioned at a pre-determined angle, said solar tracker waterless cleaning system comprising:

a docking station, coupled with an edge of said solar tracker;

an autonomous robotic cleaner (ARC); and

a master controller, for receiving and transmitting data to and from said solar tracker and said ARC,

said ARC comprising;

at least one rechargeable power source;

at least one cleaning cylinder, for cleaning dirt off of a surface of said solar tracker without water; and

a controller, for controlling a cleaning process of said ARC and for transmitting and receiving signals to and from said ARC,

said controller comprising an at least 6-axis motion sensor, for determining an angle of said solar tracker and a heading of said ARC;

said docking station comprising;

at least one electrical connector, for recharging said rechargeable power source;

a plurality of locking bars, coupled with said docking station, for protecting said ARC during said varying wind conditions;

a plurality of anchoring elements; and

at least two physical barriers, a first one of said at least two physical barriers positioned on a first side of said docking station and a second one of said at least two physical barriers positioned on a second side of said docking station, for preventing said ARC from falling off of said docking station,

each one of said plurality of anchoring elements comprising a plurality of supporting elements,

wherein said at least one electrical connector is coupled between at least two of said plurality of supporting elements;

wherein said ARC can anchor in said docking station;

wherein said ARC cleans said solar tracker when said solar tracker is positioned at said pre-determined angle;

wherein said pre-determined angle is between −

10 to +10 degrees from a horizontal angle of zero degrees;

wherein said at least 6-axis motion sensor is used for navigating said ARC over said surface of said solar tracker;

wherein said master controller determines an average wind speed and provides a clean command to said ARC if said average wind speed is below a predetermined threshold;

wherein said at least one electrical connector also anchors said ARC; and

wherein said plurality of supporting elements are rigidly coupled with a docking surface of said docking station.

2. The solar tracker waterless cleaning system according to claim 1, wherein said plurality of locking bars is made from a material selected from the list consisting of:

metal;

hard plastic; and

fiberglass.

3. The solar tracker waterless cleaning system according to claim 1, wherein said master controller is coupled with a weather information center via a network.

4. The solar tracker waterless cleaning system according to claim 1, wherein said master controller is coupled with at least one weather instrument for locally determining the weather at a location of said solar tracker.

5. The solar tracker waterless cleaning system according to claim 4, wherein said at least one weather instrument is selected from the list consisting of:

a thermometer;

a hygrometer;

a barometer; and

an anemometer.

6. The solar tracker waterless cleaning system according to claim 1, wherein said master controller further determines a wind direction and wherein said master controller provides a command to said solar tracker to position itself at a tilt angle according to said determined average wind speed and said determined wind direction, said tilt angle compensating for a wind force of said determined average wind speed and said determined wind direction.

7. The solar tracker waterless cleaning system according to claim 1, wherein said master controller further determines a wind direction, and wherein said master controller provides a command to said ARC to clean said solar panels in a sweeping pattern perpendicular to said determined wind direction and advancing in said determined wind direction.

8. The solar tracker waterless cleaning system according to claim 1, wherein said master controller receives weather information and aggregates said weather information along with said data to improve predictive maintenance of said solar tracker.

9. The solar tracker waterless cleaning system according to claim 8, wherein said aggregation enables machine learning of a maintenance cycle of said solar tracker.