Bellows-like expandable interbody fusion cage

• US 10,500,062 B2
• Filed: 07/11/2016
• Issued: 12/10/2019
• Est. Priority Date: 12/10/2009
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Marchek, Connie, Frasier, William
• Primary Examiner(s): Chang, Olivia C
• Application Number:
  US15/206,350
• Publication Number:
  US 20160317317A1
• Time in Patent Office: 1,247 Days
• CPC Class Codes: A61F 2/30742 Bellows or hose-like seals; Sealing membranes A61B17/8808 takes precedence; sealing membranes for retaining bone substitute A61F2/2846
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30028 differing in tissue ingrowth capacity, e.g. made from both ingrowth-promoting and ingrowth-preventing parts
• CPC Class Codes: A61F 2002/30062 (bio)absorbable, biodegradable, bioerodable, (bio)resorbable, resorptive
• CPC Class Codes: A61F 2002/30308 banana-shaped
• CPC Class Codes: A61F 2002/30367 with additional means for preventing said rotation
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30545 for adjusting a diameter
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30583 filled with hardenable fluid, e.g. curable in-situ
• CPC Class Codes: A61F 2002/30677 Means for introducing or releasing pharmaceutical products, e.g. antibiotics, into the body
• CPC Class Codes: A61F 2002/3068 the pharmaceutical product being in a reservoir
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/3093 for promoting ingrowth of bone tissue
• CPC Class Codes: A61F 2002/4415 elements of the prosthesis being arranged in a chain like manner
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 : Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium

Abstract

An interbody fusion device having an accordion-like structure, wherein the device in inserted into the disc space in its collapsed configuration and then expanded into its expanded configuration by compressing the accordion-like portion of the device. In some embodiments, a pre-formed tube with an accordion-like structure over a portion of its length is inserted in a relaxed (collapsed) configuration, giving the tube a minimum possible diameter. This tube has a cable running through it that is fixed to a distal end portion of the tube and extends past the proximal end portion of the tube to the outside of the patient. Once the tube is positioned on the rim of the endplate, the proximal end of the cable is pulled, thereby tensioning the cable and causing the accordion portion of the tube to become shorter in length but larger in diameter.

Claims

1. A method of implanting an intervertebral fusion device into an intervertebral disc space between an upper vertebral endplate and a lower vertebral endplate, the device including:

a) an upper wall that defines upper teeth configured to grip an upper vertebral endplate, and

b) a lower wall that defines lower teeth configured to grip a lower vertebral endplate wherein the device defines an internal space that is both disposed between and aligned with the upper wall and the lower wall,

c) an elongate element disposed in the internal space,

the method comprising the steps of;

a) inserting the device into the disc space in a collapsed condition having a collapsed height from the upper wall to the lower wall,

b) applying a localized force entirely outside the internal space to an end of the device that causes the end of the device to both move relative to an axis and change its orientation relative to the axis, wherein prior to the applying step, the axis extends

     1) centrally through the elongate element and

     2) through opposed ends of the device, and the end defines one of the opposed ends; and

c) expanding the inserted device from the collapsed condition to an expanded condition having an expanded height from the upper teeth to the lower teeth by moving the elongate element, wherein the expanded height is greater than the collapsed height.

2. The method of claim 1, wherein the expanding step further comprising the step of moving the longitudinal element along the axis.

3. The method of claim 1, wherein the expanding step comprises moving the elongate element in the internal space.

4. The method of claim 3, wherein the moving step further comprises moving the elongate element along the axis.

5. The method of claim 4, wherein the moving step further comprises translating the elongate element along the axis.

6. The method of claim 1, further comprising the step of maintaining the upper wall oriented substantially parallel to-the lower wall in both the collapsed condition and the expanded condition.

7. The method of claim 1, wherein in the expanded condition, an intermediate portion of the upper wall of the fusion device is spaced further from the axis compared to opposed longitudinally outer portions of the upper wall that flank the intermediate portion of the upper wall.

8. The method of claim 7, wherein in the expanded position, an intermediate portion of the lower wall is spaced further from the axis compared to opposed longitudinally outer portions of the lower wall-that flank the intermediate portion of the lower wall.

9. The method of claim 1, wherein the applying step comprises fixing a member to the end of the device, and applying a force to the member so as to apply the localized force to the end of the device.

10. The method of claim 9, wherein the force applied to the member comprises a tensile force.

11. The method of claim 9, wherein the member comprises a cable.

12. The method of claim 1, wherein the device has a side disposed between the upper wall and the lower wall, wherein the side defines a convex outer profile.

13. The method of claim 1, wherein the applying step is performed separate from the expanding step.

14. The method of claim 1, wherein the expanding step further comprises the step of applying an expansion force to the elongate element so as to cause the longitudinal element to move relative to the upper and lower walls.

15. The method of claim 14, wherein the step of applying the expansion force causes the longitudinal element to move relative to the upper and lower walls along the axis.

16. A method of implanting an intervertebral fusion device into an intervertebral disc space between an upper vertebral endplate and a lower vertebral endplate, the device including:

a) an upper wall that defines upper teeth configured to grip an upper vertebral endplate, and

b) a lower wall that defines lower teeth configured to grip a lower vertebral endplate, wherein the device defines an internal space that is both disposed between and aligned with the upper wall and the lower wall,

c) an elongate element disposed in the internal space,

the method comprising the steps of;

a) inserting the device into the disc space in a collapsed condition having a collapsed height from the upper wall to the lower wall,

b) applying a localized force to an end of the device in a direction that intersects an axis so as to cause the end of the device to move substantially along the direction that intersects the axis, wherein the axis extends

     1) centrally through the elongate element and

     2) through opposed ends of the device prior to the applying step, and the end defines one of the opposed ends; and

c) applying an expansion force to the elongate element that causes the elongate element to move relative to the upper and lower walls in the internal space, thereby expanding the inserted device from the collapsed condition to an expanded condition having an expanded height from the upper end to the lower end, wherein the expanded height is greater than the collapsed height,

wherein the step of applying the localized force is separate from the step of applying the expansion force.

17. The method of claim 16, wherein the expanding step further comprises the step of moving the elongate element along the axis.

18. The method of claim 17, wherein the moving step comprises translating the elongate element along the axis.

19. The method of claim 16, wherein the expanding step comprises moving the elongate element in the internal space.

20. The method of claim 19, wherein the moving step further comprises moving the elongate element along the axis.

21. The method of claim 16, further comprising the step of maintaining the upper wall of the fusion device oriented substantially parallel to the lower wall of the fusion device in both the collapsed condition and the expanded condition.

22. The method of claim 16, wherein in the expanded condition, an intermediate portion of the upper wall of the fusion device is spaced further from the axis compared to opposed longitudinally outer portions of the upper wall that flank the intermediate portion of the upper wall.

23. The method of claim 22, wherein in the expanded position, an intermediate portion of the lower wall is spaced further from the axis compared to opposed longitudinally outer portions of the lower wall that flank the intermediate portion of the lower wall.

24. The method of claim 16, wherein the step of applying the localized force comprises fixing a member to the end of the device, and applying a force to the member so as to apply the localized force to the end of the device.

25. The method of claim 24, wherein the force applied to the member comprises a tensile force.

26. The method of claim 24, wherein the member comprises a cable.

27. The method of claim 16, wherein the device has a side disposed between the upper wall and the lower wall, wherein the side defines a convex outer profile.

28. The method of claim 20, wherein the moving step further comprises translating the elongate element along the axis.