Rail insert

• US 10,501,960 B2
• Filed: 06/03/2016
• Issued: 12/10/2019
• Est. Priority Date: 06/03/2016
• Status: Active Grant

• Current Assignee: Knudsen N. Eric
• Original Assignee: Knudsen N. Eric
• Inventors: Knudsen, N. Eric
• Primary Examiner(s): Setliff, Matthieu F
• Application Number:
  US15/173,271
• Publication Number:
  US 20170350157A1
• Time in Patent Office: 1,285 Days
• Field of Search: 256 59, 256 60, 256 6501, 256 6502, 256 6503, 256 6507, 256 6508, 256 6512, 256 68, 256 69, 256 70, 403231, 403294, 403DIG 12, 522852
• CPC Class Codes: E04H 17/1417 with vertical cross-members
• CPC Class Codes: E04H 17/1448 Adjustable, angled or hinged connections
• CPC Class Codes: E04H 17/1473 using fixing devices encircling, partially or fully, the post
• CPC Class Codes: E04H 17/1488 Brackets for connections between rails and posts E04H17/1448- E04H17/1486 take precedence
• CPC Class Codes: E04H 17/20 Posts therefor

Abstract

A system of fence components includes fence posts, fence rails having cavities formed in their ends, and fence rail inserts sized to be positioned within the fence rail cavities. The fence rail inserts and the fence rail cavities include corresponding mating features to allow the fence rail inserts to be positioned and locked within the fence rail cavities. The fence rail inserts also include fastener guides that allow a fastener to pass through to couple the fence rail inserts to the fence posts.

Claims

1. A structure, comprising:

a vertical fence member having a side surface;

a rail extending outwardly from the side surface of the vertical fence member, the rail including an insert cavity at an end of the rail adjacent to the vertical fence member, the cavity including a blind hole formed in a first major side surface of the rail and a groove formed around a periphery of the blind hole, wherein the rail includes an end face that is flush with the side surface of the vertical fence member;

a rail insert positioned within the insert cavity, the rail insert including a ridge engaged with the groove to prevent movement of the rail insert toward the first major side surface of the rail, and the rail insert including a fastener guide; and

a fastener extending through the fastener guide of the rail insert and into the side surface of the vertical fence member.

2. The structure of claim 1, wherein the rail extends outwardly from the side surface of the vertical fence member at an oblique angle.

3. The structure of claim 1 wherein the rail extends outwardly from the side surface of the vertical fence member at an oblique angle relative to a vertical reference plane perpendicular to the side surface of the vertical fence member.

4. The structure of claim 1 wherein the rail extends outwardly from the side surface of the vertical fence member at an oblique angle relative to a horizontal reference plane.

5. The structure of claim 1 wherein the groove is formed around a periphery of a bottom end of the blind hole.

6. The structure of claim 1 wherein the insert cavity is formed in the end of the rail such that the rail insert is slidably engageable with the rail in a direction aligned with a longitudinal length of the rail.

7. An assembly, comprising:

a vertical fence member having a side surface;

an elongated rail having a respective insert cavity formed in each of opposing ends thereof, each insert cavity including a respective blind hole formed in a major side surface of the rail and a respective groove formed around a periphery of the respective blind hole, wherein the elongated rail includes an end face that is flush with the side surface of the vertical fence member; and

a respective rail insert insertably received in each insert cavity, each rail insert comprising a ridge engaged with the respective groove to prevent movement of the rail insert toward the major side surface of the rail, and each rail insert comprising a fastener guide to receive a fastener through the rail insert to secure the respective end of the rail to the vertical fence member.

8. The rail assembly of claim 7 wherein each rail insert is accommodated within the confines of an outer profile of the elongated rail.