System and method for pairing welding devices

• US 10,507,542 B2
• Filed: 04/05/2013
• Issued: 12/17/2019
• Est. Priority Date: 05/31/2012
• Status: Active Grant

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Beistle, Edward G., Nelson, Andrew D.
• Primary Examiner(s): Ross, Dana
• Assistant Examiner(s): Samuels, Lawrence H
• Application Number:
  US13/857,509
• Publication Number:
  US 20130319988A1
• Time in Patent Office: 2,447 Days
• Field of Search: 219137 R, 219136, 21913771, 219132
• CPC Class Codes: B23K 9/1043 characterised by the electric circuit B23K9/1012 takes precedence
• CPC Class Codes: B23K 9/173 and of a consumable electrode
• CPC Class Codes: B23K 9/24 Features related to electrodes form or composition of electrodes B23K35/00
• CPC Class Codes: B23K 9/32 Accessories earthing connections H01R

Abstract

Systems and methods for pairing welding devices in a welding system. In one method, the method includes sending a pairing request from a first welding device to a second welding device. The method also includes receiving, at the first welding device, a response to the pairing request from the second welding device. The second welding device is physically connected to the first welding device. The pairing request or the response includes a change in welding power, welding consumables, or any combination thereof. The method includes pairing the first welding device and the second welding device after the first welding device receives the response to the pairing request from the second welding device.

Claims

1. A method for pairing welding devices comprising:

sending a pairing request from a first welding device to a second welding device;

receiving, at the first welding device, a response to the pairing request from the second welding device, wherein the second welding device is physically connected to the first welding device, and wherein the response comprises a predetermined change in provision of voltage or current of a welding power output, or welding consumables, or any combination thereof, the predetermined change corresponding to an identification signal that identifies the second welding device through the physical connection between the first welding device and the second welding device;

determining, at the first welding device, that the first welding device is physically connected to the second welding device via the physical connection based on the predetermined change in the voltage or current of the welding power output, or the welding consumables, or any combination thereof, that identifies the second welding device through the physical connection; and

pairing the first welding device and the second welding device after the first welding device receives the response to the pairing request from the second welding device.

2. The method of claim 1, wherein sending the pairing request from the first welding device to the second welding device comprises sending the pairing request using data carried by the welding power output, the welding consumables, or any combination thereof.

3. The method of claim 1, wherein sending the pairing request from the first welding device to the second welding device comprises sending a unique identifier of the first welding device to the second welding device.

4. The method of claim 1, wherein the second welding device is physically connected to the first welding device via a cable.

5. The method of claim 2, wherein the pairing request comprises a pulsed change in the voltage or current of the welding power output, or a pulsed change in a flow of the welding consumables, or any combination thereof, wherein one or more of the pulsed changes correspond to the identification signal.

6. The method of claim 1, wherein pairing the first welding device and the second welding device comprises sending an acknowledgment from the first welding device to the second welding device to notify the second welding device that the response was received.

7. The method of claim 1, comprising powering the first welding device, wherein powering the first welding device results in the pairing request being sent from the first welding device to the second welding device.

19. The method of claim 1, comprising restoring a previous pairing between the first welding device and the second welding device if the previous pairing existed within a predetermined duration that is based on a duration that begins after the first welding device is powered off.

20. The method of claim 1, further comprising:

requesting verification that the first device is physically coupled to the second device during pairing; and

changing a current or a voltage of the welding power output such that the first device can verify that the second device is physically connected to the first device.

8. A welding system comprising:

a first welding device; and

a second welding device configured to provide a welding power output, welding consumables, or any combination thereof, to the first welding device;

wherein the first welding device is configured to;

send a pairing request to the second welding device;

receive a response to the pairing request from the second welding device comprising a first predetermined change in provision of one of voltage or current of the welding power output to the first device, or a second predetermined change in a flow of the welding consumables, or any combination thereof, at least one of the first or second predetermined change corresponding to an identification signal that identifies the second welding device through the physical connection between the first welding device and the second welding device;

determine that the first welding device is physically connected to the second welding device via the physical connection based on the first predetermined change in the voltage or current of the welding power, or the second predetermined change in the flow of the welding consumables, or any combination thereof, that identifies the second welding device through the physical connection; and

pair with the second welding device after receiving the response to the pairing request.

9. The welding system of claim 8, comprising a cable coupling the first welding device to the second welding device.

10. The welding system of claim 9, wherein the cable is configured to carry the welding power output, the welding consumables, or any combination thereof, between the first welding device and the second welding device.

11. The welding system of claim 10, wherein the first welding device is configured to communicate with the second welding device using data carried by the welding power output, the welding consumables, or any combination thereof.

12. The welding system of claim 8, wherein the first welding device is configured to initiate restoring a previous pairing with the second welding device if the previous pairing existed within a predetermined duration.

13. The welding system of claim 8, wherein the first welding device is configured to send the pairing request to the second welding device as a result of being powered on.

14. A method for pairing welding devices comprising:

receiving a pairing request from a first welding device at a second welding device;

sending, from the second welding device, a response to the pairing request, wherein the second welding device is physically connected to the first welding device, and wherein the response comprises a pulsed change in one of voltage or current of a welding power output that is provided to the first device, the pulsed change corresponding to an identification signal that identifies the second welding device through the physical connection between the first welding device and the second welding device;

determining, at the first welding device, that the first welding device is physically connected to the second welding device via the physical connection based on the pulsed change in the voltage or current of the welding power that identifies the second welding device through the physical connection; and

pairing the first welding device and the second welding device after the second welding device sends the response to the pairing request.

15. The method of claim 14, comprising restoring a previous pairing between the first welding device and the second welding device if the previous pairing existed within a predetermined duration.

16. The method of claim 15, wherein the predetermined duration is based on a duration that begins after the first welding device is powered off.

17. The method of claim 14, wherein sending the response to the pairing request comprises sending a unique identifier of the second welding device.

18. The method of claim 14, wherein the pairing request or the response further comprises a pulsed change in provision of one or more welding consumables, or any combination of the welding power and the one or more welding consumables.