Input coupling

• US 10,509,153 B2
• Filed: 11/29/2017
• Issued: 12/17/2019
• Est. Priority Date: 11/29/2016
• Status: Active Grant

• Current Assignee: Akonia Holographics, LLC (Apple Inc.)
• Original Assignee: Akonia Holographics, LLC (Apple Inc.)
• Inventors: Urness, Adam, Anderson, Kenneth E., Schlottau, Friso, Ayres, Mark R.
• Primary Examiner(s): Alexander, William R
• Assistant Examiner(s): Parbadia, Balram T
• Application Number:
  US15/826,661
• Publication Number:
  US 20180149791A1
• Time in Patent Office: 748 Days
• CPC Class Codes: G02B 2027/0123 comprising devices increasing the field of view
• CPC Class Codes: G02B 2027/0125 Field-of-view increase by wavefront division
• CPC Class Codes: G02B 2027/0174 holographic
• CPC Class Codes: G02B 2027/0178 Eyeglass type eyeglass details G02C
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 27/4272 having plural diffractive elements positioned sequentially along the optical path
• CPC Class Codes: G02B 5/18 Diffraction gratings holographic optical elements G02B5/32, G03H; integrally combined with optical fibres G02B6/02057; for coupling light guides G02B6/34; integrally combined with optical integrated light guides G02B6/12; grating systems G02B27/44
• CPC Class Codes: G02B 5/32 Holograms used as optical elements
• CPC Class Codes: G02B 6/0028 Light guide, e.g. taper
• CPC Class Codes: G02B 6/0035 provided on the surface of the light guide or in the bulk of it
• CPC Class Codes: G02B 6/34 utilising prism or grating G02B6/293 takes precedence

Abstract

An optical device including a first layer of a total internal reflection (TIR) waveguide and a second layer of the TIR waveguide is disclosed. The second layer of the TIR waveguide may be coupled to the first layer. The second layer may include an output coupling device configured to reflect light toward an exit face of the TIR waveguide. The output coupling device may include one or more diffractive gratings. The optical device may also include an input coupling face disposed on a non-diffractive edge portion the first layer or the second layer or both the first and second layer. The input coupling face may be configured to receive image light. Another optical device may include an input coupling face disposed on a non-diffractive input coupling element. The non-diffractive input coupling element may be positioned in an optical path for directing the image light to the TIR waveguide.

Claims

1. An optical device comprising:

a total internal reflection (TIR) waveguide having a first substrate with opposing first and second surfaces and having a second substrate with opposing first and second surfaces; and

a grating medium in the TIR waveguide and interposed between the second surface of the first substrate and the first surface of the second substrate, wherein the grating medium comprises an output coupling device configured to couple light out of the TIR waveguide, wherein the output coupling device comprises at least one diffractive grating, and wherein the first substrate comprises an input coupling face that extends at a non-perpendicular angle from the first surface of the first substrate to the second surface of the first substrate, the input coupling face being configured to couple, via transmission, image light into the TIR waveguide.

2. The optical device of claim 1, wherein the first substrate layer has an index of refraction different from an index of refraction of the grating medium, and wherein the input coupling face is non-diffractive.

3. The optical device of claim 1, wherein the second substrate has an additional input coupling face, wherein the additional input coupling face extends from the first surface of the second substrate to the second surface of the second substrate, wherein the additional input coupling face extends parallel to and is aligned with the input coupling face of the first substrate, and wherein the additional input coupling face is configured to couple, via transmission, the image light into the TIR waveguide.

4. The optical device of claim 3, wherein the first substrate has an index of refraction that is index matched with an index of refraction of the second substrate, and wherein the input coupling face and the additional input coupling face are non-diffractive.

5. The optical device of claim 3, further comprising:

an input coupling window adhered to the input coupling face and the additional input coupling face, wherein the input coupling window is configured to transmit the image light to the input coupling face and the additional input coupling face.

6. The optical device of claim 3, the TIR waveguide further comprising:

a third substrate interposed between the second surface of the first substrate and the first surface of the second substrate, wherein the third substrate has opposing first and second planar surfaces, wherein the first planar surface of the third substrate is co-planar with a planar surface of the grating medium, wherein the third substrate has an edge that extends at a non-perpendicular angle from the first planar surface of the third substrate to the second planar surface of the third substrate, and wherein the edge is configured to couple, via transmission, the image light into the waveguide.

7. The optical device of claim 1, wherein the first substrate is thicker than the second substrate.

8. The optical device of claim 1, further comprising:

a prism adhered to the first surface of the first substrate, wherein the prism has an edge that extends parallel to and in alignment with the input coupling face, wherein the edge is configured to couple, via transmission, the image light into the waveguide; and

projection optics configured to direct the image light to form an entrance pupil beyond the input coupling face and the edge, the entrance pupil lying within the prism and the first substrate.

9. The optical device of claim 1, wherein the at least one diffractive grating of the output coupling device comprises a volume hologram configured to be Bragg-matched for a first internal incidence angle of in-coupled image light of a first wavelength within a TIR range of the TIR waveguide, and wherein the volume hologram is configured to be Bragg-mismatched for a second internal incidence angle of the in-coupled image light of the first wavelength within the TIR range of the TIR waveguide.

10. The optical device of claim 1, wherein the at least one diffractive grating of the output coupling device comprises a plurality of volume holograms configured to be Bragg-matched for at least some internal incidence angles of in-coupled image light within a TIR range of the TIR waveguide.

11. The optical device of claim 1, wherein the at least diffractive grating of the output coupling device comprises a plurality of volume holograms configured to reflect in-coupled light about a reflective axis offset from a surface normal of an exit face of the TIR waveguide for at least some internal incidence angles of the in-coupled light, and wherein an angle that the reflective axis is offset from the surface normal of the exit face of the TIR waveguide is less than an angle that a surface normal of the input coupling face is offset with respect to the surface normal of the exit face the TIR waveguide.

12. An optical device comprising:

a first layer of a total internal reflection (TIR) waveguide, the first layer having opposing first and second planar surfaces; and

a second layer of the TIR waveguide having opposing first and second planar surfaces, wherein the second planar surface of the first layer is layered onto the first planar surface of the second layer, the second layer comprises an output coupling device configured to couple light out of the TIR waveguide, the output coupling device comprising at least one diffractive grating, the second layer comprises an input coupling face that extends at a non-perpendicular angle from the first planar surface of the second layer to the second planar surface of the second layer, and the input coupling face is configured to couple, via transmission, image light into the TIR waveguide.

13. The optical device of claim 12, further comprising a window adhered to the TIR waveguide, wherein the window is configured to transmit the image light to the input coupling face of the second layer.

14. The optical device of claim 13, further comprising:

a light barrier element between the window and the first layer, the light barrier element being configured to block the image light from passing from the window to the first layer.

15. The optical device of claim 12, wherein the first layer has an edge that extends at a non-perpendicular angle from the first planar surface of the first layer to the second planar surface of the first layer, and the edge extends parallel to and in alignment with the input coupling face of the second layer.

16. The optical device of claim 15, further comprising:

a third layer of the TIR waveguide, wherein the third layer has opposing first and second planar surfaces, the second surface of the second layer is layered on the first surface of the third layer, the third layer comprises an additional edge that extends at a non-perpendicular angle from the first planar surface of the third layer to the third planar surface of the third layer, and the additional edge extends parallel to and in alignment with the edge of the first layer and the input coupling face of the second layer.

17. The optical device of claim 16, further comprising:

a window adhered to the edge of the first layer and the additional edge of the third layer, wherein the window is configured to transmit the image light into the second layer through the input coupling face without transmitting the image light into the first and third layers.

18. The optical device of claim 16, wherein the edge and the additional edge are configured to couple, via transmission, the image light into the TIR waveguide.

19. The optical device of claim 12, wherein the at least one diffractive grating of the output coupling device comprises a volume hologram configured to be Bragg-matched for a first internal incidence angle of in-coupled image light of a first wavelength within a TIR range of the TIR waveguide, and wherein the volume hologram is configured to be Bragg-mismatched for a second internal incidence angle of the in-coupled image light of the first wavelength within the TIR range of the TIR waveguide.

20. The optical device of claim 12, wherein the second layer is at least 70 μ

m thick, and wherein the at least one diffractive grating of the output coupling device comprises a plurality of volume holograms.

21. The optical device of claim 12, wherein the at least one diffractive grating of the output coupling device comprise a plurality of volume holograms configured to reflect in-coupled light about a reflective axis offset from a surface normal of an exit face of the TIR waveguide for at least some internal incidence angles of the in-coupled light, and wherein an angle that the reflective axis is offset from the surface normal of the exit face of the TIR waveguide is less than an angle that a surface normal of the input coupling face is offset with respect to the surface normal of the exit face of the TIR waveguide.

22. An optical device comprising:

a first layer of a total internal reflection (TIR) waveguide, the first layer having opposing first and second planar surfaces and an edge face that extends at a non-perpendicular angle between the first and second planar surfaces of the first layer;

a second layer of the TIR waveguide, the second layer having opposing first and second planar surfaces, the first planar surface of the second layer being coupled to the second planar surface of the first layer, and the second layer comprising;

an output coupling device configured to couple image light out of the TIR waveguide, the output coupling device comprising at least one diffractive grating; and

a prism having opposing first and second planar surfaces, the second planar surface of the prism being directly mounted to the first planar surface of the first layer, wherein the prism comprises an input coupling face that extends from the first planar surface of the prism to the second planar surface of the prism, the input coupling face extends parallel to and is aligned with the edge face of the first layer, and the input coupling face is configured to couple, via transmission, the image light into the TIR waveguide.

23. The optical device of claim 22, wherein the at least one diffractive grating of the output coupling element comprises a volume hologram configured to be Bragg-matched for a first internal incidence angle of in-coupled image light of a first wavelength within a TIR range of the TIR waveguide, and wherein the volume hologram is configured to be Bragg-mismatched for a second internal incidence angle of the in-coupled image light of the first wavelength within the TIR range of the TIR waveguide.

24. The optical device of claim 22, wherein the second layer is at least 70 μ

m thick, wherein the at least one diffractive grating of the output coupling element comprises a first plurality of volume holograms configured to be Bragg-matched for at least some internal incidence angles within a TIR range of the TIR waveguide of in-coupled image light that enters the input coupling face.