Optimized pressure regulation for and with a vacuum valve

• US 10,509,423 B2
• Filed: 03/07/2018
• Issued: 12/17/2019
• Est. Priority Date: 03/07/2017
• Status: Active Grant

• Current Assignee: VAT Holding AG (VAT Group AG)
• Original Assignee: VAT Holding AG (VAT Group AG)
• Inventors: Madlener, Wolfgang, Marugg, Leo, Sonderegger, Harald
• Primary Examiner(s): Le, Minh Q
• Application Number:
  US15/914,410
• Publication Number:
  US 20180259983A1
• Time in Patent Office: 650 Days
• Field of Search: 1374875, 137 14, 251326, 251158, 251205, 251212, 251159, 251203, 15634526, 15634515
• CPC Class Codes: F16K 3/02 with flat sealing faces; Packings therefor
• CPC Class Codes: F16K 3/10 with special arrangements for separating the sealing faces or for pressing them together
• CPC Class Codes: F16K 3/30 Details
• CPC Class Codes: F16K 3/32 Means for additional adjustment of the rate of flow
• CPC Class Codes: F16K 31/04 using a motor
• CPC Class Codes: F16K 31/12 actuated by fluid fluid-actuated lift valves F16K1/126 ; fluid-actuated check valves F16K15/00; fluid-actuated safety valves F16K17/00
• CPC Class Codes: F16K 37/0041 for measuring valve parameters F16K37/0033 takes precedence
• CPC Class Codes: F16K 37/005 for measuring fluid parameters F16K37/0033 takes precedence
• CPC Class Codes: F16K 51/02 specially adapted for high-vacuum installations
• CPC Class Codes: G05D 16/024 Controlling the inlet pressure, e.g. back-pressure regulator
• CPC Class Codes: G05D 16/2013 using throttling means as controlling means
• CPC Class Codes: G05D 16/202 actuated by an electric motor

Abstract

A valve system having a vacuum valve with a valve seat having a valve opening defining an opening axis and a first sealing surface around the valve opening, a valve closure having a second sealing surface and a drive unit coupled to the valve closure. A control and regulating unit preforming a pre-regulating step and a regulating step for the valve closure in a regulating cycle, the pre-regulating step moves the valve closure to a defined position and the regulating step the closure position is varied based on a determined control variable and a target value. The regulating and control unit updates at least during a part of the regulating cycle and a regulating profile is derived, the regulating profile is compared with a reference regulating profile and a regulating deviation is derived, an adapted pre-regulating position is provided as the actual pre-regulating position for the regulating cycle.

Claims

1. A valve system comprising a vacuum valve for regulating a volume or mass flow and/or for gas-tight sealing off a process volume and a regulating and control unit, wherein the vacuum valve comprises

a valve seat which has a valve opening defining an opening axis and a first sealing surface running around the valve opening,

a valve closure for substantially gas-tight closure of the valve opening having a second sealing surface corresponding to the first sealing surface and

a drive unit coupled to the valve closure which is configured in such a manner that the valve closure

is variable and adjustable in a defined manner to provide respective closure positions and

can be adjusted from an open position in which the valve closure at least partially releases the valve opening into a closed position in which the first sealing surface is pressed onto the second sealing surface and closes the valve opening in a substantially gas-tight manner and back

wherein the control and regulating unit is configured for in particular multiple execution of a regulating cycle with a pre-regulating step and a subsequent regulating step for the valve closure, wherein when executing the regulating cycle

in the course of the pre-regulating step the valve closure is moved by corresponding activation of the drive unit, in particular from the open position into a defined actual pre-regulating position controlled by the regulating and control unit and

in the course of the regulating a specific variation or adjustment of the closure position is executed depending on the actual pre-regulating position by activating the drive unit based on an actually determined control variable for a process parameter and on a target value, in particular whereby the control variable can be brought close to the target value, wherein an effect caused by a defined position change of the valve closure on the control variable can be predicted at least partially and

wherein the regulating and control unit has an updating functionality which is configured in such a manner that during its execution

the control variable is recorded at least during a part of the regulating cycle and based thereon an actual regulating profile is derived,

the actual regulating profile is compared with a reference regulating profile and a regulating deviation is derived,

an adaptation of the actual pre-regulating position is made depending on a manifestation of the derived regulating deviation and based on the at least partially predictable effect on the control variable and

the adapted pre-regulating position is provided and/or stored as the actual pre-regulating position for the regulating cycle,

wherein the regulating and control unit is configured in such a manner that the updating functionality can be executed continuously, in particular over a plurality of regulating cycles during a production process with the process volume.

2. The valve system according to claim 1, wherein the updating functionality is configured in such a manner that

the reference regulating profile is produced and stored by recording the control variable during execution of a first regulating cycle or a first regulating step and

the actual regulating profile is derived by recording the control variable during execution of a second regulating cycle or a second regulating step, in particular wherein the second regulating cycle or the second regulating step is executed following the first regulating cycle or the first regulating step.

3. The valve system according to claim 1 wherein the regulating and control unit is configured in such a manner that the reference regulating profile is produced and stored by recording the control variable during execution of a plurality of regulating cycles or a plurality of regulating steps, in particular wherein an averaging of the control variables recorded for a specific time interval or for a specific time point of the regulating step is accomplished.

4. The valve system according to claim 1, wherein the regulating and control unit has a learning functionality for generating the reference regulating profile, wherein the learning functionality is configured in such a manner that during its execution

for carrying out a number of substantially identical regulating cycles corresponding to a desired operation for the regulating cycle, respective desired positions for the valve closure are recorded over at least one time section of a respective regulating cycle and

the recorded desired positions for the valve closure are stored with reference to the respective time sections of the regulating cycle as the reference regulating profile.

5. The valve system according to claim 1, wherein the regulating and control unit is configured in such a manner that the actual pre-regulating position is adapted in such a manner that an effect on the control variable which counteracts in a defined manner the regulating deviation in terms of direction and/or in terms of magnitude is produced with the adapted pre-regulating position.

6. The valve system according to claim 1, wherein the pre-regulating step is initiated or executed depending on a receipt of a starting signal.

7. The valve system according to claim 6, wherein the start signal is generated by a superordinate process controller, wherein

the process controller is configured to control a production process with the process volume for a multiplicity of products of the same type,

the regulating cycle represents a part of the production process which accordingly recurs multiple times and

the start signal is accordingly output multiple times in the course of the production process.

8. The valve system according to claim 1, wherein

the actual regulating profile and/or the reference regulating profile is recorded in the form of a regulating curve and/or

the reference regulating profile is defined depending on the target value and a permissible time duration for the regulating cycle or for the pre-regulating step or the regulating step.

9. The valve system according to claim 1, wherein

the process parameter is embodied by pressure information for the process volume

the target value is a desired pressure to be reached in the process volume and

the actually determined control variable represents an actual pressure in the process volume.

10. The valve system according to claim 1, wherein

the target value is a desired pressure to be reached in the process volume and

the actually determined control variable specifies an actual medium inflow into the process volume, in particular wherein the actually determined control variable takes into account a actual pressure inlet size.

11. The valve system according to claim 1, wherein outlet information is stored or actually determined with the actually determined control variable, wherein the outlet information specifies which mass or which volume of a medium flows out from the process volume per unit time and depending on the closure position.

12. The valve system according to claim 1, wherein the regulating and control unit is connected

to a pressure sensor and the output signal of the pressure sensor provides the actually determined control variable and/or

to a mass flow meter or a mass flow monitoring unit and an output signal of the mass flow meter or the mass flow monitoring unit provides the actually determined control variable.

15. Computer program product which is stored on a machine-readable carrier, in particular in a storage unit of a valve system according to claim 1 or a regulating and control unit according to claim 13, with program code for executing or controlling at least the following steps of the method according to claim 14

a controlled movement of the valve closure,

a regulated variation or adjustment of the closure position,

a derivation of an actual regulating profile and comparison with a reference regulating profile,

a derivation of a regulating deviation,

an adaptation of the pre-regulating position depending on a manifestation of the derived regulating deviation and based on the at least partially predictable effect on the control variable and

a provision of the adapted pre-regulating position as the actual pre-regulating position for the regulating cycle,

in particular wherein the program is executed in an electronic data processing unit, in particular the regulating and control unit of a valve system according to claim 1, or a regulating and control unit according to claim 13.

13. A regulating and control unit for a vacuum valve, wherein the vacuum valve is configured for regulating a volume or mass flow and/or for gas-tight sealing off a process volume and has an adjustable valve closure, wherein the regulating and control unit is configured for, in particular multiple, execution of a regulating cycle with a pre-regulating step and a following regulating step for the valve closure, wherein when executing the regulating cycle

in the course of the pre-regulating step the valve closure is moved by corresponding activation of a drive unit, in particular from an open position into a defined actual pre-regulating position controlled by the regulating and control unit and

in the course of the regulating step a specific variation or adjustment of the closure position is executed depending on the actual pre-regulating position by activating the drive unit based on an actually determined control variable for a process parameter and on a target value, in particular whereby the control variable can be brought close to the target value,

wherein an effect caused by a defined position change of the valve closure on the control variable can be predicted at least partially and wherein the regulating and control unit has an updating functionality which is configured in such a manner that during its execution

the control variable is recorded at least during a part of the regulating cycle and based thereon an actual regulating profile is derived,

the actual regulating profile is compared with a reference regulating profile and a regulating deviation is derived,

an adaptation of the actual pre-regulating position is made depending on a manifestation of the derived regulating deviation and based on the at least partially predictable effect on the control variable and

the adapted pre-regulating position is provided and/or stored as the actual pre-regulating position for the regulating cycle,

wherein the regulating and control unit is configured in such a manner that the updating functionality can be executed continuously, in particular over a plurality of regulating cycles during a production process with the process volume.

14. Method for carrying out a production cycle with a vacuum valve, wherein the vacuum valve is configured for regulating a volume or mass flow and/or for gas-tight sealing off a process volume and comprises

a valve seat which has a valve opening defining an opening axis and a first sealing surface running around the valve opening,

a valve closure for substantially gas-tight closure of the valve opening having a second sealing surface corresponding to the first sealing surface and

a drive unit coupled to the valve closure which is configured in such a manner that the valve closure

is variable and adjustable in a defined manner to provide respective closure positions and

can be adjusted from an open position in which the valve closure at least partially releases the valve opening into a closed position in which the first sealing surface is pressed onto the second sealing surface and closes the valve opening in a substantially gas-tight manner and back

wherein in the course of the method

a regulating cycle for the valve closure is executed, in particular multiple times and the regulating cycle at least comprises

a controlled movement of the valve closure depending upon receipt of a start signal by targeted activation of the drive unit, in particular from the open position into a defined actual pre-regulating position and subsequently

a regulated variation or adjustment of the closure position depending on the actual pre-regulating position by activating the drive unit based on an actually determined control variable for a process parameter and a target value, in particular whereby the control variable is brought close to the target value, wherein an effect caused by a defined position change of the valve closure on the control variable can be predicted at least partially,

the control variable is recorded at least during a part of the regulating cycle and based thereon an actual regulating profile is derived,

the actual regulating profile is compared with a reference regulating profile and a regulating deviation is derived,

an adaptation of the actual pre-regulating position is made depending on a manifestation of the derived regulating deviation and based on the at least partially predictable effect on the control variable and

the adapted pre-regulating position is provided and/or stored as the actual pre-regulating position for the regulating cycle.