Treating biomass

• US 10,510,510 B2
• Filed: 04/13/2017
• Issued: 12/17/2019
• Est. Priority Date: 10/10/2012
• Status: Active Grant

• Current Assignee: Xyleco, Inc.
• Original Assignee: Xyleco, Inc.
• Inventors: Medoff, Marshall, Peters, Anthony, Masterman, Thomas Craig, Paradis, Robert, Ip, Kenny Kin-Chui
• Primary Examiner(s): Tai, Xiuyu
• Application Number:
  US15/487,312
• Publication Number:
  US 20170221679A1
• Time in Patent Office: 978 Days
• CPC Class Codes: B01J 19/085 Electron beams only
• CPC Class Codes: B01J 2219/0871 Heating or cooling of the reactor
• CPC Class Codes: B01J 2219/0879 Solid
• CPC Class Codes: C10L 1/02 essentially based on components consisting of carbon, hydrogen, and oxygen only
• CPC Class Codes: C10L 2200/0469 Renewables or materials of biological origin
• CPC Class Codes: C10L 2290/36 Applying radiation such as microwave, IR, UV
• CPC Class Codes: C12P 19/02 Monosaccharides 2-ketogulonic acid C12P7/60
• CPC Class Codes: C12P 19/14 produced by the action of a carbohydrase (EC 3.2.x), e.g. by alpha-amylase , e.g. by cellulase, hemicellulase
• CPC Class Codes: C12P 2201/00 Pretreatment of cellulosic or lignocellulosic material for subsequent enzymatic treatment or hydrolysis
• CPC Class Codes: G21K 5/04 with beam-forming means
• CPC Class Codes: G21K 5/10 with provision for relative movement of beam source and object to be irradiated
• CPC Class Codes: H01J 2237/202 Movement
• CPC Class Codes: H01J 2237/3165 Changing chemical properties
• CPC Class Codes: H01J 33/04 Windows
• CPC Class Codes: H01J 37/317 for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation H01J37/36 takes precedence
• CPC Class Codes: H01J 5/18 Windows permeable to X-rays, gamma-rays, or particles
• CPC Class Codes: H01J 7/26 by flow of fluid through passages associated with tube or lamp
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02E 50/30 Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

Methods and systems are described for processing cellulosic and lignocellulosic materials and useful intermediates and products, such as energy and fuels. For example, irradiating methods and systems are described to aid in the processing of the cellulosic and lignocellulosic materials. The electron beam accelerator has multiple windows foils and these foils are cooled with cooling gas. In one configuration a secondary foil is integral to the electron beam accelerator and in another configuration the secondary foil is part of the enclosure for the biomass conveying system.

Claims

1. A system for cooling multiple single-type window foils of an electron beam accelerator comprising:

a primary single-type window foil communicating with a vacuum side of a scanning horn of the electron beam accelerator;

a secondary single-type window foil positioned on an atmospheric side of the scanning horn, wherein the distance of the secondary window to a biomass material under irradiation is more than 0.1 cm and less than 10 cm;

a first flow path for providing a first cooling gas across the primary single-type window foil and second flow path for providing a second cooling gas across the secondary single-type window foil, the secondary single-type window foil being exposed to atmospheric pressure;

a pivoting beam stop configured to pivot between the primary single-type window and the secondary single-type window to block an electron beam of the accelerator;

a conveyor that is configured to move the biomass material through an irradiation zone under the secondary single-type window foil;

wherein the primary and secondary single-type window foils are positioned with a gap of less than about 9 cm between them.

2. The system of claim 1, wherein the window foils are metallic.

3. The system of claim 2, wherein both the primary single-type window foil and the secondary single-type window foil are part of the scanning horn of the electron beam accelerator, where

at least one inlet is provided and which allows a cooling gas to enter the gap defined between the primary and the secondary single-type window foils and

at least one outlet is provided to extract cooling gases from the gap defined between the primary and secondary single-type window foils.

4. The system of claim 3, further including a cooling chamber, the cooling chamber including four walls and the interior volume is approximately rectangular prism in shape.

5. The system of claim 2, further including a treatment enclosure with a cover surface, where the enclosure is positioned on a side of the secondary single-type window foil opposite the electron beam accelerator and the conveyor is within the treatment enclosure.

6. The system of claim 5, wherein the secondary single-type window foil is mounted on the cover surface and is integral to the treatment enclosure.

7. The system of claim 6, wherein the cover surface is perpendicular to the electron beam accelerator.

8. The system of claim 7, wherein the treatment enclosure has a first opening.

9. The system of claim 8, wherein the conveyor is configured to move the biomass material through the first opening prior to moving the biomass material under the secondary single-type window.

10. The system of claim 9, wherein the treatment enclosure includes a second opening.

11. The system of claim 10, wherein the conveyor further provides for moving the treated biomass material out of the treatment enclosure through the second opening.

12. The system of claim 11, further providing for purging the treatment enclosure with an inert gas.

13. The system of claim 1, wherein the primary single-type window foil is made from an element selected from the group consisting of:

titanium, scandium, vanadium, chromium, nickel, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, hafnium, tantalum, tungsten, rhenium, platinum, iridium, and alloys or mixtures of any of these.

14. The system of claim 1, wherein the secondary single-type window foil is made from an element selected from the group consisting of:

titanium, scandium, vanadium, chromium, nickel, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, hafnium, tantalum, tungsten, rhenium, platinum, iridium, beryllium, aluminum, silicon, and alloys or mixtures of any of these.

15. The system of claim 1, wherein the primary single-type window foil is from 10 to 50 microns thick.

16. The system of claim 15, wherein the primary single-type window foil is from 15 to 40 microns thick.

17. The system of claim 15, wherein the primary single-type window foil is from 20 to 30 microns thick.

18. The system of claim 15, wherein the secondary single-type window foil is from 5 to 30 microns thick.

19. The system of claim 15, wherein the secondary single-type window foil is from 8 to 25 microns thick.

20. The system of claim 15, wherein the secondary single-type window foil is from 10 to 20 microns thick.

21. The system of claim 9, wherein the biomass material is selected from the group consisting of:

cellulosic material, lignocellulosic material, and starchy material.

22. The system of claim 9, wherein the biomass material is selected from the group consisting of paper, paper products, paper waste, wood, particle board, sawdust, agricultural waste, sewage, silage, grasses, wheat straw, rice hulls, bagasse, cotton, jute, hemp, flax, bamboo, sisal, abaca, straw, corn cobs, corn stover, alfalfa, hay, coconut hair, seaweed, algae, and mixtures thereof.

23. The system of claim 9, wherein the biomass material is treated with between 10 and 200 Mrad of radiation.

24. The system of claim 9, wherein the biomass material is treated with between 10 and 75 Mrad of radiation.

25. The system of claim 9, wherein the biomass material is treated with between 15 and 50 Mrad of radiation.

26. The system of claim 9, wherein the biomass material is treated with between 20 and 35 Mrad of radiation.

27. The system of claim 2, wherein the electron beam accelerator includes electrons having an energy of about 0.5-10 MeV.

28. The system of claim 2, wherein the electron beam accelerator includes electrons having an energy of about 0.8-5 MeV.

29. The system of claim 2, wherein the electron beam accelerator includes electrons having an energy of about 0.8-3 MeV.

30. The system of claim 2, wherein the electron beam accelerator includes electrons having an energy of about 1-3 MeV.

31. The system of claim 2, wherein the electron beam accelerator includes electrons having an energy of about 1 MeV.

32. The system of claim 2, wherein the electron beam accelerator includes a beam current of at least about 50 mA.

33. The system of claim 2, wherein the electron beam accelerator includes a beam current of at least about 60 mA.

34. The system of claim 2, wherein the electron beam accelerator includes a beam current of at least about 70 mA.

35. The system of claim 2, wherein the electron beam accelerator includes a beam current of at least about 80 mA.

36. The system of claim 2, wherein the electron beam accelerator includes a beam current of at least about 90 mA.

37. The system of claim 2, wherein the electron beam accelerator includes a beam current of at least about 100 mA.

38. The system of claim 2, wherein the electron beam accelerator includes a beam current of at least about 125 mA.

39. The system of claim 2, wherein the electron beam accelerator includes a beam current of at least about 150 mA.

40. The system of claim 1, wherein the beam stop is moveable to absorb different amounts of the electron beam.

41. The system of claim 1, wherein the beam stop absorbs at least 20% of incident electrons.

42. The system of claim 1, wherein the beam stop absorbs at least 40% of incident electrons.

43. The system of claim 1, wherein the beam stop absorbs at least 60% of incident electrons.

44. The system of claim 1, wherein the beam stop absorbs at least 80% of incident electrons.

45. The system of claim 1, wherein the conveyor is configured to move the biomass material through the irradiation zone which is at atmospheric pressure.