Laser diodes with an etched facet and surface treatment

• US 10,511,149 B1
• Filed: 10/08/2018
• Issued: 12/17/2019
• Est. Priority Date: 08/30/2012
• Status: Active Grant

• Current Assignee: Kyocera SLD Laser Incorporated (Kyocera Corporation)
• Original Assignee: Soraa Laser Diode, Inc. (Kyocera Corporation)
• Inventors: Raring, James W., Schmidt, Mathew C., Ellis, Bryan
• Primary Examiner(s): Zhang, Yuanda
• Application Number:
  US16/154,367
• Time in Patent Office: 435 Days
• CPC Class Codes: H01S 2301/02 ASE (amplified spontaneous emission), noise; Reduction thereof
• CPC Class Codes: H01S 2301/17 Semiconductor lasers comprising special layers
• CPC Class Codes: H01S 5/0202 Cleaving
• CPC Class Codes: H01S 5/0203 Etching
• CPC Class Codes: H01S 5/1082 with a special facet structure, e.g. structured, non planar, oblique
• CPC Class Codes: H01S 5/22 having a ridge or stripe structure
• CPC Class Codes: H01S 5/2201 in a specific crystallographic orientation
• CPC Class Codes: H01S 5/32025 non-polar orientation
• CPC Class Codes: H01S 5/320275 semi-polar orientation
• CPC Class Codes: H01S 5/32341 blue laser based on GaN or GaP
• CPC Class Codes: H01S 5/34333 with a well layer based on Ga(In)N or Ga(In)P, e.g. blue laser

Abstract

A gallium- and nitrogen-containing laser device including a facet with surface treatment to improve an optical beam is disclosed.

Claims

1. A display device comprising:

a laser diode device comprising;

a surface region bounded by edge regions including a first edge region; and

a laser stripe overlying a portion of the surface region, the laser stripe characterized by a length in a length direction and a width in a width direction, in the length direction the laser stripe includes a first end and a second end opposite the first end, the length direction being substantially orthogonal to the first edge region, and the width direction being substantially parallel to the first edge region;

wherein the laser stripe forms a ridge that protrudes outward from the surface region and is spaced on all sides from the edge regions by portions of the surface region;

wherein the first end of the laser stripe comprises a first facet, and the second end of the laser stripe comprises a second facet, the first facet having a primary emission surface, the first facet being substantially parallel to and recessed from the first edge region in the length direction;

wherein the laser stripe is operable to emit electromagnetic radiation in a wavelength range selected from a first range of about 400 nm to about 435 nm, a second range of about 435 nm to about 480 nm, a third range of about 480 nm to about 505 nm, and a fourth range of about 505 nm to about 550 nm, and wherein the first edge region comprises a first surface-treated region that includes a laser slag material and is configured to interact with the electromagnetic radiation emitted by the laser stripe; and

a package configured with the laser diode for the display device.

2. The device of claim 1, wherein the first surface-treated region comprises one of a reflector, an absorber, or a scatterer, and wherein the first facet of the laser stripe is recessed from the first edge region by a length ranging from about 0.5 μ

m to about 100 μ

m.

3. The device of claim 1, wherein the edge regions comprise a second edge region opposite to the first edge region, the second edge region comprising a second surface-treated region, the second facet of the laser stripe being substantially parallel to and recessed from the second edge region in the length direction by a length ranging from about 0.5 μ

m to about 100 μ

m.

4. The device of claim 1, wherein the laser stripe comprises an n-type cladding region overlying the surface region, an active region overlying the n-type cladding region, and a p-type cladding region overlying the active region, and the n-type cladding region and the p-type cladding region are substantially free from aluminum species.

5. The device of claim 1, wherein the surface region is a surface region of a substrate, and the surface region is characterized by a nonpolar m-plane orientation or an offcut of the non-polar m-plane orientation, wherein the offcut of the nonpolar m-plane orientation is between −

5 degrees and +5 degrees toward a c-plane or between −

10 degrees and +10 degrees toward an a-plane.

6. The device of claim 1, wherein the surface region is a surface region of a substrate, and the surface region is characterized by a semipolar plane orientation selected from a (30-3-1) plane, a (30-31) plane, a (20-2-1) plane, a (20-21) plane, a (30-3-2) plane, and a (30-32) plane, or an offcut of the semipolar plane orientation, wherein the offcut of the semipolar plane orientation is between −

5 degrees and +5 degrees toward a c-plane or between −

10 degrees and +10 degrees toward an a-plane.

7. The device of claim 1, wherein the surface region is a surface region of a substrate, and the surface region is characterized by a polar c-plane orientation or an offcut of the polar c-plane orientation.

8. The device of claim 1, wherein the surface region includes a surface of an n-type cladding region.

9. The device of claim 1, wherein the first facet is an etched facet.

10. The device of claim 1, wherein the first surface-treated region is operable to interact with the electromagnetic radiation so as to minimize an intensity of the electromagnetic radiation emitted from the first edge region.

11. The device of claim 1, wherein the laser stripe comprises an n-type cladding region overlying the surface region, an active region overlying the n-type cladding region, and a p-type cladding region overlying the active region, and the first surface-treated region includes a portion of the n-type cladding region.

12. The device of claim 1, wherein the first surface-treated region includes the entire first edge region.

13. A display device comprising:

a laser diode device comprising;

a surface region bounded by edge regions including a first edge region; and

a laser stripe overlying a portion of the surface region, the laser stripe characterized by a length in a length direction and a width in a width direction, in the length direction the laser stripe includes a first end and a second end opposite the first end, the length direction being substantially orthogonal to the first edge region, and the width direction being substantially parallel to the first edge region

wherein the laser stripe forms a ridge that protrudes outward from the surface region and is spaced on all sides from the edge regions by portions of the surface region;

wherein the first end of the laser stripe comprises a first facet, and the second end of the laser stripe comprises a second facet, the first facet having a primary emission surface, the first facet being substantially parallel to and recessed from the first edge region in the length direction by a length ranging from about 0.5 μ

m to about 100 μ

m;

wherein the laser stripe is operable to emit electromagnetic radiation at a wavelength ranging from about 425 nm to about 485 nm or from about 500 nm to about 550 nm, and wherein the first edge region comprises a first surface-treated region that includes a laser slag material and is configured to interact with the electromagnetic radiation emitted by the laser stripe, the first surface-treated region comprising one of a reflector, an absorber, or a scatterer; and

a package configured with the laser diode device for the display device.

14. The device of claim 13, wherein the n-type cladding region and the p-type cladding region are substantially free from aluminum species.

15. The device of claim 13, wherein the edge regions comprise a second edge region opposite to the first edge region, the second edge region comprising a second surface-treated region, and the second facet of the laser stripe is substantially parallel to and recessed from the second edge region in the length direction by a length ranging from about 0.5 μ

m to about 100 μ

m.

16. The device of claim 13, wherein the surface region is a surface region of a substrate, and the surface region is characterized by one of a nonpolar m-plane, a semipolar plane selected from a (30-3-1) plane, a (30-31) plane, a (20-2-1) plane, a (20-21) plane, a (30-3-2) plane, and a (30-32) plane, an offcut of the semipolar plane, or an offcut of the nonpolar m-plane, wherein the offcut is between −

5 degrees and +5 degrees toward a c-plane, or between −

10 degrees and +10 degrees toward an a-plane.

17. The device of claim 13, wherein the surface region includes a surface of an n-type cladding region.

18. The device of claim 13, wherein the first facet is an etched facet.

19. The device of claim 13, wherein the laser stripe comprises an n-type cladding region overlying the surface region, an active region overlying the n-type cladding region, and a p-type cladding region overlying the active region, and the first surface-treated region includes a portion of the n-type cladding region.

20. The device of claim 13, wherein the first surface-treated region includes the entire first edge region.