Methods of providing tunable warm white light

• US 10,512,133 B2
• Filed: 07/30/2018
• Issued: 12/17/2019
• Est. Priority Date: 01/28/2016
• Status: Active Grant

• Current Assignee: Korrus Incorporated (MKD Electric, Inc.)
• Original Assignee: EcoSense Lighting Inc.
• Inventors: Petluri, Raghuram L. V, Pickard, Paul Kenneth
• Primary Examiner(s): Chan, Wei (Victor) Y
• Assistant Examiner(s): Luong, Henry
• Application Number:
  US16/049,782
• Publication Number:
  US 20190029092A1
• Time in Patent Office: 505 Days
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21V 23/0442 activated by means of a sensor, e.g. motion or photodetectors
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01L 25/13 the devices being of a type provided for in group H01L33/00
• CPC Class Codes: H01L 2933/0041 relating to wavelength conversion elements
• CPC Class Codes: H01L 33/504 Elements with two or more wavelength conversion materials
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/24 using electrical feedback from LEDs or from LED modules

Abstract

The present disclosure provides methods for generating tunable white light. The methods include using a plurality of LED strings to generate light with color points that fall within white, red, and yellow/green color ranges, with each LED string being driven with a separately controllable drive current in order to tune the generated light output.

Claims

1. A method of generating white light, the method comprising:

producing light from a first light emitting diode (“

LED”

) string that comprises a blue LED with a peak wavelength of between about 405 nm and about 470 nm;

producing light from a second light emitting diode (“

LED”

) string that comprises a blue LED with a peak wavelength of between about 405 nm and about 470 nm;

producing light from a third light emitting diode (“

LED”

) string that comprises a blue LED with a peak wavelength of between about 405 nm and about 470 nm;

passing the light produced by each of the first, second, and third LED strings through one of a plurality of respective luminophoric mediums to produce a first unsaturated light, a second unsaturated light, and a third unsaturated light, respectively; and

combining the first unsaturated light, the second unsaturated light, and the third unsaturated light together into a fourth unsaturated light;

wherein the first unsaturated light has a first color point within a white color range defined by a polygonal region on the 1931 CIE Chromaticity Diagram defined by the following ccx, ccy color coordinates;

(0.4006, 0.4044), (0.3736, 0.3874), (0.3670, 0.3578), (0.3898, 0.3716);

wherein the second unsaturated light has a second color point within a red color range on the 1931 CIE Chromaticity Diagram defined by a spectral locus between the constant CCT line of 1600K and a line of purples, the line of purples, a line connecting the ccx, ccy color coordinates (0.61, 0.21) and (0.47, 0.28), and the constant CCT line of 1600K;

wherein the third unsaturated light has a third color point within a yellow/green color range on the 1931 CIE Chromaticity Diagram defined by the constant CCT line of 4600K, the Planckian locus between 4600K and 550K, the spectral locus, and a line connecting the ccx, ccy color coordinates (0.445, 0.555) and (0.38, 0.505); and

wherein the fourth unsaturated light corresponds to at least one of a plurality of points along a predefined path near a black body locus in the 1931 CIE Chromaticity Diagram within a 7-step MacAdam ellipse around any point on the black body locus having a correlated color temperature between about 1800K and about 3200K;

wherein the second unsaturated light has a spectral power distribution having relative spectral power intensities of between 0% and 14.8% for wavelengths between 380-420 nm, between 2.1% and 157.8% for wavelengths between 421-460 nm, between 2.0% and 6.7% for wavelengths between 461-500 nm, between 1.4% and 12.2% for wavelengths between 501-540 nm, between 8.7% and 24.7% for wavelengths between 541-580 nm, between 48.5% and 102.8% for wavelengths between 581-620 nm, between 1.8% and 74.3% for wavelengths between 661-700 nm, between 0.5% and 29.5% for wavelengths between 701-740 nm, and between 0.3% and 9% for wavelengths between 741-780 nm, relative to the normalized range for wavelengths between 621-660 nm with a value of 100.0%.

2. The method of claim 1, wherein the white color range comprises a single 5-step MacAdam ellipse with center point (0.3818, 0.3797) with a major axis “

a”

of 0.01565, minor axis “

b”

of 0.00670, with an ellipse rotation angle θ

of 52.70°

relative to a line of constant ccy values.

3. The method of claim 1, wherein the red color range comprises a region on the 1931 CIE Chromaticity Diagram defined by a 20-step MacAdam ellipse at 1200K, 20 points below the Planckian locus.

4. The method of claim 1, wherein the yellow/green color range comprises a region on the 1931 CIE Chromaticity Diagram defined by a 16-step MacAdam ellipse at 3700K, 30 points above Planckian locus.

5. The method of claim 1, wherein the white color range comprises a single 3-step MacAdam ellipse with center point (0.3818, 0.3797) with a major axis “

a”

of 0.00939, minor axis “

b”

of 0.00402, with an ellipse rotation angle θ

of 53.7°

relative to a line of constant ccy values.

6. The method of claim 1, wherein the method comprises generating the fourth unsaturated light corresponding to a plurality of points along the predefined path with the light generated at each point having light with one or more of Rf greater than or equal to 85, Rg greater than or equal to 85 and less than or equal to 115.

7. The method of claim 1, wherein the method comprises generating the fourth unsaturated light corresponding to a plurality of points along the predefined path with the light generated at each point having light with one or more of Rf greater than or equal to 80, Rg greater than or equal to 80 and less than or equal to 120.

8. The method of claim 1, wherein the method comprises generating the fourth unsaturated light corresponding to a plurality of points along the predefined path with the light generated at each point having light with one or more of Rf greater than or equal to 80, Rg greater than or equal to 100 and less than or equal to 112.

9. The method of claim 1, wherein the method comprises generating the fourth unsaturated light corresponding to a plurality of points along the predefined path with the light generated at each point having light with one or more of:

Rf greater than or equal to 80; and

Rg greater than or equal to 103 and less than or equal to 112.

10. The method of claim 1, wherein the third unsaturated light has a spectral power distribution having relative spectral power intensities of between 0% and 1.1% for wavelengths between 380-420 nm, between 0.9% and 25.3% for wavelengths between 421-460 nm, between 4.2% and 52.7% for wavelengths between 461-500 nm, between 56.6% and 77.5% for wavelengths between 501-540 nm, between 80.5% and 129.5% for wavelengths between 581-620 nm, between 48.4% and 144.9% for wavelengths between 621-660 nm, between 12.6% and 91.6% for wavelengths between 661-700 nm, between 3.2% and 35.3% for wavelengths between 701-740 nm, and between 1.0% and 10.5% for wavelengths between 741-780 nm, relative to the normalized range for wavelengths between 541-580 nm with a value of 100.0%.

11. The method of claim 1, wherein the second unsaturated light has a spectral power distribution having relative spectral power intensities of between 0% and 0.1% for wavelengths between 380-420 nm, between 2.3% and 2.7% for wavelengths between 421-460 nm, between 4.3% and 5% for wavelengths between 461-500 nm, between 9.5% and 10.2% for wavelengths between 501-540 nm, between 24.6% and 24.7% for wavelengths between 541-580 nm, between 60.4% and 61.0% for wavelengths between 581-620 nm, between 51.5% and 71.7% for wavelengths between 661-700 nm, between 12.4% and 27.8% for wavelengths between 701-740 nm, and between 2.4% and 8.4% for wavelengths between 741-780 nm, relative to the normalized range for wavelengths between 621-660 nm with a value of 100.0%.

12. The method of claim 1, wherein the third unsaturated light has a spectral power distribution having relative spectral power intensities of between 0.2% and 0.3% for wavelengths between 380-420 nm, between 0.9% and 1.0% for wavelengths between 421-460 nm, between 4.8% and 5.0% for wavelengths between 461-500 nm, between 56.8% and 58.9% for wavelengths between 501-540 nm, between 129.4% and 129.5% for wavelengths between 581-620 nm, between 137.8% and 140.5% for wavelengths between 621-660 nm, between 65.6% and 91.6% for wavelengths between 661-700 nm, between 16.8% and 35.3% for wavelengths between 701-740 nm, and between 3.6% and 10.5% for wavelengths between 741-780 nm, relative to the normalized range for wavelengths between 541-580 nm with a value of 100.0%.

13. The method of claim 1, wherein the method further comprises receiving input from one or more of an end user of the semiconductor light emitting device and one or more sensors measuring a characteristic associated with the performance of the first LED string, the second LED string or the third LED string.

14. The method of claim 1, wherein the method comprises generating the fourth unsaturated light corresponding to a plurality of points along the predefined path, wherein:

(i) the light generated at points along 85% of the predefined path has Rf greater than or equal to 84;

(ii) the light generated at points along 85% of the predefined path has Rg greater than or equal to 95 and less than or equal to 110;

or both (i) the light generated at points along 85% of the predefined path has Rf greater than or equal to 84 and (ii) the light generated at points along 85% of the predefined path has Rg greater than or equal to 95 and less than or equal to 110.

15. The method of claim 1, wherein the method comprises generating the fourth unsaturated light corresponding to a plurality of points along the predefined path with the light generated at each point having light with one or more of Ra greater than or equal to 90, R9 greater than or equal to 55.

16. The method of claim 1, wherein the method comprises generating the fourth unsaturated light corresponding to a plurality of points along the predefined path with the light generated at each point having light with one or more of:

Ra greater than or equal to 89; and

R9 greater than or equal to 59.

17. The method of claim 1, wherein the method comprises generating the fourth unsaturated light corresponding to a plurality of points along the predefined path, wherein:

(i) the light generated at points along 85% of the predefined path has Ra greater than or equal to 90;

(ii) the light generated at points along 85% of the predefined path has R9 greater than or equal to 65;

or

both (i) the light generated at points along 85% of the predefined path has Ra greater than or equal to 90 and (ii) the light generated at points along 85% of the predefined path has R9 greater than or equal to 65.

18. A method of generating white light, the method comprising:

producing light from a first light emitting diode (“

LED”

) string that comprises a blue LED with a peak wavelength of between about 405 nm and about 470 nm;

producing light from a second light emitting diode (“

LED”

) string that comprises a blue LED with a peak wavelength of between about 405 nm and about 470 nm;

producing light from a third light emitting diode (“

LED”

) string that comprises a blue LED with a peak wavelength of between about 405 nm and about 470 nm;

passing the light produced by each of the first, second, and third LED strings through one of a plurality of respective luminophoric mediums to produce a first unsaturated light, a second unsaturated light, and a third unsaturated light, respectively; and

combining the first unsaturated light, the second unsaturated light, and the third unsaturated light together into a fourth unsaturated light;

wherein the first unsaturated light has a first color point within a white color range defined by a polygonal region on the 1931 CIE Chromaticity Diagram defined by the following ccx, ccy color coordinates;

(0.4006, 0.4044), (0.3736, 0.3874), (0.3670, 0.3578), (0.3898, 0.3716);

wherein the second unsaturated light has a second color point within a red color range on the 1931 CIE Chromaticity Diagram defined by a spectral locus between the constant CCT line of 1600K and a line of purples, the line of purples, a line connecting the ccx, ccy color coordinates (0.61, 0.21) and (0.47, 0.28), and the constant CCT line of 1600K;

wherein the third unsaturated light has a third color point within a yellow/green color range on the 1931 CIE Chromaticity Diagram defined by the constant CCT line of 4600K, the Planckian locus between 4600K and 550K, the spectral locus, and a line connecting the ccx, ccy color coordinates (0.445, 0.555) and (0.38, 0.505); and

wherein the fourth unsaturated light corresponds to at least one of a plurality of points along a predefined path near a black body locus in the 1931 CIE Chromaticity Diagram within a 7-step MacAdam ellipse around any point on the black body locus having a correlated color temperature between about 1800K and about 3200K;

wherein the third unsaturated light has a spectral power distribution having relative spectral power intensities of between 0% and 1.1% for wavelengths between 380-420 nm, between 0.9% and 25.3% for wavelengths between 421-460 nm, between 4.2% and 52.7% for wavelengths between 461-500 nm, between 56.6% and 77.5% for wavelengths between 501-540 nm, between 80.5% and 129.5% for wavelengths between 581-620 nm, between 48.4% and 144.9% for wavelengths between 621-660 nm, between 12.6% and 91.6% for wavelengths between 661-700 nm, between 3.2% and 35.3% for wavelengths between 701-740 nm, and between 1% and 10.5% for wavelengths between 741-780 nm, relative to the normalized range for wavelengths between 541-580 nm with a value of 100.0%.

19. The method of claim 18, wherein the second unsaturated light has a spectral power distribution having relative spectral power intensities of between 0% and 0.1% for wavelengths between 380-420 nm, between 2.3% and 2.7% for wavelengths between 421-460 nm, between 4.3% and 5% for wavelengths between 461-500 nm, between 9.5% and 10.2% for wavelengths between 501-540 nm, between 24.6% and 24.7% for wavelengths between 541-580 nm, between 60.4% and 61.0% for wavelengths between 581-620 nm, between 51.5% and 71.7% for wavelengths between 661-700 nm, between 12.4% and 27.8% for wavelengths between 701-740 nm, and between 2.4% and 8.4% for wavelengths between 741-780 nm, relative to the normalized range for wavelengths between 621-660 nm with a value of 100.0%.

20. The method of claim 18, wherein the third unsaturated light has a spectral power distribution having relative spectral power intensities of between 0.2% and 0.3% for wavelengths between 380-420 nm, between 0.9% and 1% for wavelengths between 421-460 nm, between 4.8% and 5.0% for wavelengths between 461-500 nm, between 56.8% and 58.9% for wavelengths between 501-540 nm, between 129.4% and 129.5% for wavelengths between 581-620 nm, between 137.8% and 140.5% for wavelengths between 621-660 nm, between 65.6% and 91.6% for wavelengths between 661-700 nm, between 16.8% and 35.3% for wavelengths between 701-740 nm, and between 3.6% and 10.5% for wavelengths between 741-780 nm, relative to the normalized range for wavelengths between 541-580 nm with a value of 100.0%.