Intervertebral implant with fixation geometry

• US 10,512,548 B2
• Filed: 01/15/2016
• Issued: 12/24/2019
• Est. Priority Date: 02/27/2006
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Messerli, Dominique, Walsh, Ryan T., Randall, Brandon L., Evans, David E., Myer, Jacqueline, Koch, David, Hunziker, Markus
• Primary Examiner(s): Johanas, Jacqueline T
• Application Number:
  US14/997,014
• Publication Number:
  US 20160128845A1
• Time in Patent Office: 1,439 Days
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61F 2/28 Bones joints A61F2/30
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30004 the prosthesis being made from materials having different values of a given property at different locations within the same prosthesis
• CPC Class Codes: A61F 2002/30187 D-shaped or half-disc-shaped
• CPC Class Codes: A61F 2002/30387 Dovetail connection
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30578 having apertures, e.g. for receiving fixation screws
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/30784 Plurality of holes
• CPC Class Codes: A61F 2002/30843 Pyramidally-shaped
• CPC Class Codes: A61F 2002/30845 with cutting edges
• CPC Class Codes: A61F 2002/30884 Fins or wings, e.g. longitudinal wings for preventing rotation within the bone cavity
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2250/0014 : having different values of a given property or geometrical feature, e.g. mechanical property or material property, at different locations within the same prosthesis
• CPC Class Codes: A61F 2310/00017 : Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00179 : Ceramics or ceramic-like structures
• CPC Class Codes: A61F 2310/00359 : Bone or bony tissue

Abstract

An intervertebral spacer implant (80) is provided with a retention mechanism (86) to help alleviate expulsion and movement of the implant when placed in the spine while providing an implant that is easier to insert in the spine. In one embodiment the retention mechanism comprises a keel on at least one of the inferior or superior faces of the spacer implant preferably extending in an anterior-posterior direction. In another embodiment the implant comprises a spacer (84) and a plate (82), the plate comprising a supplemental or alternative retention mechanism. In one embodiment the retention mechanism comprises one or more holes (88) in the anterior end of the plate. In yet another embodiment, the retention mechanism comprises one or more blades that are in a first position when inserted and are preferably rotated to a second position that engages the superior and inferior vertebrae.

Claims

1. An intervertebral implant comprising:

a spacer having upper and lower surfaces configured to face a superior vertebra and an inferior vertebra, respectively, wherein the upper and lower surfaces are opposite each other along a transverse direction; and

a dovetail shaped keel that extends out from the upper surface, the keel having first and second side surfaces and an end surface that extends between the first and second side surfaces at a location spaced from the upper surface, wherein the first and second side surfaces flare away from each other as they extend from the upper surface to the end surface, and the dovetail shaped keel assists in maintaining contact between the upper surface of the spacer and an endplate of the vertebra,

wherein the implant defines a front face and an end face opposite the front face along an anterior-posterior direction that is perpendicular to the transverse direction, the keel extends from the front face to the end face, and a tapered leading end of the keel is defined by each of the first and second side surfaces tapered toward the other of the first and second side surfaces to a blunt tip as the first and second side surfaces extend in the anterior-posterior direction to the end face, such that the keel defines a first width and a second width that is greater than the first width,

wherein the first width is defined as a first distance from the first side surface to the second side surface along a lateral direction that is perpendicular to each of the anterior-posterior direction and the transverse direction

     1) at the tapered leading end of the keel, and

     2) in a plane that is defined by the anterior-posterior direction and the lateral direction,

wherein the second width is defined as a second distance from the first side surface to the second side surface along the lateral direction

     1) at a keel location between the tapered leading end and the front face, and

     2) in the plane,

wherein the keel has a height from the upper surface to the end surface, and the height at the tapered leading end is constant and equal to the height at the keel location,

wherein the upper surface defines a continuous and uninterrupted path from the first side surface to the second side surface, and

wherein the height is constant from the front face to the end face and the second width is constant from the front face to the tapered leading end.

2. The intervertebral implant as recited in claim 1, wherein the dovetail shaped keel is a first dovetail shaped keel, and the implant further comprises a second dovetail shaped keel that extends from the lower surface, the second dovetail shaped keel having third and fourth side surfaces and a second end surface that extends from the third side surface to the fourth side surfaces at a respective location spaced from the lower surface, wherein the third and fourth side surfaces flare away from each other as they extend from the lower surface to the second end surface, and a leading end of the second dovetail shaped keel is tapered as it extends along the anterior-posterior direction to the end face.

3. The intervertebral implant as recited in claim 2, wherein the end surface of the first keel extends continuously from the first side surface to the second side surface, and the second end surface extends continuously from the third side surface to the fourth side surface.

4. The intervertebral implant as recited in claim 2, wherein the upper and lower surfaces are spaced from each other along the transverse direction, the first and second keels extend out from the upper and lower surfaces, respectively, along the transverse direction, are elongate along anterior-posterior direction, and are centrally located on the upper and lower surfaces, respectively, with respect to the lateral direction that is perpendicular to each of the transverse and anterior-posterior directions.

5. The intervertebral implant as recited in claim 4, wherein the first and second side surfaces are opposite each other along the lateral direction, and the third and fourth side surfaces are opposite each other along the lateral direction.

6. The intervertebral implant as recited in claim 2, wherein the front face and the end face are arcuate.

7. The intervertebral implant as recited in claim 6, wherein the front face and the end face are curved in the same direction.

8. The intervertebral implant as recited in claim 7, wherein the implant is kidney bean shaped.

9. The intervertebral implant as recited in claim 2, wherein the implant defines a vertical channel that extends from upper surface to the lower surface, the vertical channel configured to receive bone graft.

10. The intervertebral implant as recited in claim 9, wherein the implant defines first and second vertical channels that are configured to receive bone graft and extend from upper surface to the lower surface, and the first and second vertical channels are on opposite sides of the first and second keels.

11. The intervertebral implant as recited in claim 2, wherein the implant defines a horizontal channel that extends from the front face to the end face.

12. The intervertebral implant as recited in claim 2, wherein the first and second keels extend out from the upper and lower surfaces, respectively, along the transverse direction, are elongate along the anterior-posterior direction, the implant defines first and second lateral side surfaces that are opposite each other along the lateral direction that is perpendicular to each of the transverse direction and the anterior-posterior direction, and the implant defines a horizontal channel that extends from the first lateral side surface to the second lateral side surface.

13. The intervertebral implant as recited in claim 2, wherein the implant is a one-piece body.

14. The intervertebral implant as recited in claim 13, wherein the implant is devoid of screws.

15. The intervertebral implant as recited in claim 2, wherein the first keel is the only keel of the implant that extends from the upper surface, and the second keel is the only keel of the implant that extends from the lower surface.

16. The intervertebral implant as recited in claim 1, wherein the implant is devoid of screws.

17. The intervertebral implant as recited in claim 1, wherein the implant comprises PEEK.

18. The intervertebral implant as recited in claim 1, wherein the implant comprises allograft.

19. The intervertebral implant as recited in claim 1, wherein the first and second side surfaces converge toward each other in the plane at the tapered leading end as they extend toward the end face.

20. The intervertebral implant as recited in claim 19, wherein one of the first and second sides defines a straight line from the upper surface to the end surface.

21. The intervertebral implant as recited in claim 20, wherein the first and second sides extend parallel to each other from the front face to the tapered leading end.