Mask system comprising a combined air delivery and stabilizing structure

• US 10,512,744 B2
• Filed: 12/31/2018
• Issued: 12/24/2019
• Est. Priority Date: 07/28/2006
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Inventors: Henry, Robert Edward, Peake, Gregory Robert
• Primary Examiner(s): Ditmer, Kathryn E
• Application Number:
  US16/236,968
• Publication Number:
  US 20190151589A1
• Time in Patent Office: 358 Days
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0611 with a gusset portion
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0666 Nasal cannulas or tubing devices for improving normal breathing through the nose A61F5/08; nose filters A62B23/06; outside holding devices A61M25/02
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/0694 Chin straps
• CPC Class Codes: A61M 16/08 Bellows; Connecting tubes having means for taking samples G01N1/22; Water traps; Patient circuits
• CPC Class Codes: A61M 16/0825 with ball-sockets
• CPC Class Codes: A61M 16/0833 T- or Y-type connectors, e.g. Y-piece
• CPC Class Codes: A61M 16/0875 Connecting tubes
• CPC Class Codes: A61M 16/1045 Devices for humidifying or heating the inspired gas by using recovered moisture or heat from the expired gas
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A61M 2205/02 characterised by a particular materials
• CPC Class Codes: A61M 2205/0238 the material being a coating or protective layer
• CPC Class Codes: A61M 2205/273 preventing reuse, e.g. of disposables
• CPC Class Codes: A61M 2205/583 by visual feedback
• CPC Class Codes: A61M 2205/588 by olfactory feedback, i.e. smell
• CPC Class Codes: A61M 2205/59 Aesthetic features, e.g. distraction means to prevent fears of child patients
• CPC Class Codes: A61M 2209/06 : Packaging for specific medical equipment
• CPC Class Codes: A61M 2209/082 : Mounting brackets, arm supports for equipment
• CPC Class Codes: A61M 2209/088 : on the body
• CPC Class Codes: A61M 2210/0618 : Nose
• CPC Class Codes: A61M 2210/0625 : Mouth
• CPC Class Codes: A61M 39/08 : Tubes; Storage means specially adapted therefor
• CPC Class Codes: A62B 18/025 : Halfmasks A62B23/02 takes precedence; surgical face masks A41D13/11
• CPC Class Codes: A62B 18/084 : Means for fastening gas-masks to heads or helmets

Abstract

An air delivery system for providing a supply of air from a source of air at positive pressure to an interfacing structure located at the entrance to the airways of a patient includes a manifold adapted to connect with the supply of positive air pressure and at least one tube connected to the manifold and adapted to deliver the supply of air to the interfacing structure. Each tube is structured to allow movement between an open phase in which the tube allows the passage of air and a collapsed phase in which the tube is collapsed. Each tube is structured such that weight of a typical patient'"'"'s head against bedding apparel is sufficient to collapse the tube from the open phase to the collapsed phase.

Claims

1. A mask system to deliver respiratory therapy to a patient, the mask system comprising:

a patient interface that includes a nasal cushion portion shaped to seal around both nostrils of the patient and deliver pressurized air from a breathing chamber defined by the patient interface through a single air delivery orifice to both nostrils, the single air delivery orifice of the patient interface being sized to receive both nostrils without the patient interface having positively intruding features inside the nostrils, the patient interface defining a first passage for introduction of pressurized air into the breathing chamber at a first lateral side of the patient interface and a second passage for introduction of pressurized air into the breathing chamber at a second lateral side of the patient interface that opposes the first lateral side of the patient interface; and

a conduit headgear system that provides a combined air delivery and stabilizing structure for the patient interface, the conduit headgear system including;

a first inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the first passage, the first inlet conduit structured to engage against a first side of a head of the patient and pass between a first ear of the patient and a first eye of the patient when the mask system is worn by the patient, the first inlet conduit being biased open and being structured to transition to a collapsed phase in which conductance of pressurized air through the first inlet conduit is reduced to a negligible amount upon the head of the patient resting on the first inlet conduit against bedding;

a second inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the second passage, the second inlet conduit structured to engage against a second side of the head of the patient and pass between a second ear of the patient and a second eye of the patient when the mask system is worn by the patient, the second inlet conduit being biased open and being structured to transition to a collapsed phase in which conductance of pressurized air through the second inlet conduit is reduced to a negligible amount upon the head of the patient resting on the second inlet conduit against bedding;

a back strap to extend across an occiput of the patient when the mask system is worn by the patient, the back strap being attachable with the first inlet conduit above the first ear of the patient and being attachable with the second inlet conduit above the second ear of the patient; and

a manifold shaped to connect a supply of pressurized air to both the first inlet conduit and the second inlet conduit while the manifold engages against a top of the head of the patient.

2. The mask system of claim 1, wherein the back strap is elastic.

3. The mask system of claim 2, wherein a length of the back strap is adjustable using hook and loop material.

4. The mask system of claim 1, wherein the mask system lacks a headgear strap other than the back strap, first inlet conduit, and second inlet conduit to maintain the patient interface in a desired position on the head of the patient.

5. The mask system of claim 1, wherein:

the first inlet conduit is removably attachable to the patient interface at a first joint; and

the second inlet conduit is removably attachable to the patient interface at a second joint.

6. The mask system of claim 5, wherein:

the first inlet conduit and the patient interface provide no visible step change across the first joint when the first inlet conduit is attached to the patient interface; and

the second inlet conduit and the patient interface provide no visible step change across the second joint when the second inlet conduit is attached to the patient interface.

7. The mask system of claim 1, wherein the nasal cushion portion comprises a cradle for a nose of the patient.

8. The mask system of claim 7, wherein the patient interface is shaped to seal entirely below a nasal bridge of the patient.

9. The mask system of claim 8, wherein the nasal cushion portion of the patient interface includes a membrane flap and is adapted to seal around the nostrils of the patient through deflection of the membrane flap.

10. The mask system of claim 9, wherein the nasal cushion portion of the patient interface comprises a dual-wall, under-the-nose interface that includes the membrane flap and an undercushion.

11. The mask system of claim 10, wherein the nasal cushion portion of the patient interface is formed of silicone.

12. The mask system of claim 9, wherein the patient interface is shaped to concurrently seal around the nostrils of the patient and around the mouth of the patient.

13. The mask system of claim 1, wherein the mask system is structured so that:

the first inlet conduit is spaced apart from the first ear and the first eye when the mask system is worn by the patient; and

the second inlet conduit is spaced apart from the second ear and the second eye when the mask system is worn by the patient.

14. The mask system of claim 1, wherein:

the first inlet conduit maintains an approximately constant hydraulic diameter along a longitudinal length of the first inlet conduit; and

the second inlet conduit maintains an approximately constant hydraulic diameter along a longitudinal length of the second inlet conduit.

15. The mask system of claim 14, wherein:

the first inlet conduit has a non-cylindrical cross-sectional shape;

the second inlet conduit has a non-cylindrical cross-sectional shape;

a patient-facing side of the first inlet conduit that faces the patient when the mask system is worn by the patient is relatively flat; and

a patient-facing side of the second inlet conduit that faces the patient when the mask system is worn by the patient is relatively flat.

16. The mask system of claim 15, wherein:

the first inlet conduit comprises a first elongate molded section that is adapted to extend across the first side of the head of the patient between the first ear and the first eye;

the second inlet conduit comprises a second elongate molded section that is adapted to extend across the second side of the head of the patient between the second ear and the second eye;

the first elongate molded section is molded from silicone; and

the second elongate molded section is molded from silicone.

17. The mask system of claim 16, wherein the first elongate molded section, the second elongate molded section, and a base portion of the manifold that connects to the first elongate molded section and the second elongate molded section are integrally formed as a unitary structure.

18. The mask system of claim 17, wherein the manifold includes means for connecting to the supply of pressurized air.

19. The mask system of claim 18, wherein:

the patient interface includes means for venting exhaled gases; and

the patient interface includes means for connecting to the first inlet conduit and means for connecting to the second inlet conduit.

20. The mask system of claim of claim 14, wherein:

the first inlet conduit has a D-shaped cross-sectional shape; and

the second inlet conduit has a D-shaped cross-sectional shape.

21. The mask system of claim 1, wherein:

a width of the first inlet conduit at a first location of the first inlet conduit is greater than a width of the first inlet conduit at a second location of the first inlet conduit;

a height of the first inlet conduit at the first location of the first inlet conduit is less than a height of the first inlet conduit at the second location of the first inlet conduit;

a width of the second inlet conduit at a first location of the second inlet conduit is greater than a width of the second inlet conduit at a second location of the second inlet conduit; and

a height of the second inlet conduit at the first location of the second inlet conduit is less than a height of the second inlet conduit at the second location of the second inlet conduit.

22. The mask system of claim 21, wherein:

the first inlet conduit has a D-shaped cross-sectional shape at the first location of the first inlet conduit and at the second location of the first inlet conduit; and

the second inlet conduit has a D-shaped cross-sectional shape at the first location of the second inlet conduit and at the second location of the second inlet conduit.

23. The mask system of claim 22, wherein:

the first inlet conduit tapers in width from the first location of the first inlet conduit to the second location of the first inlet conduit;

the first inlet conduit tapers in height from the second location of the first inlet conduit to the first location of the first inlet conduit;

the second inlet conduit tapers in width from the first location of the second inlet conduit to the second location of the second inlet conduit; and

the second inlet conduit tapers in height from the second location of the second inlet conduit to the first location of the second inlet conduit.

24. The mask system of claim 22, wherein:

the first inlet conduit is structured so that, in the collapsed phase of the first inlet conduit, opposing interior surfaces of a portion of the first inlet conduit that has the D-shaped cross-sectional shape contact each other; and

the second inlet conduit is structured so that, in the collapsed phase of the second inlet conduit, opposing interior surfaces of a portion of the second inlet conduit that has the D-shaped cross-sectional shape contact each other.

25. A mask system to deliver respiratory therapy to a patient, the mask system comprising:

a patient interface that includes a nasal cushion portion shaped to seal around both nostrils of the patient and deliver pressurized air from a breathing chamber defined by the patient interface through a single air delivery orifice to both nostrils, the single air delivery orifice of the patient interface being sized to receive both nostrils without the patient interface having positively intruding features inside the nostrils, the patient interface defining a first passage for introduction of pressurized air into the breathing chamber at a first lateral side of the patient interface and a second passage for introduction of pressurized air into the breathing chamber at a second lateral side of the patient interface that opposes the first lateral side of the patient interface; and

a conduit headgear system that provides a combined air delivery and stabilizing structure for the patient interface, the conduit headgear system including;

a first inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the first passage, the first inlet conduit structured to engage against a first side of a head of the patient and pass between a first ear of the patient and a first eye of the patient when the mask system is worn by the patient, the first inlet conduit being biased open and being structured to transition to a collapsed phase in which conductance of pressurized air through the first inlet conduit is reduced to a negligible amount upon the head of the patient resting on the first inlet conduit against bedding, wherein the first inlet conduit has a D-shaped cross-sectional shape;

a second inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the second passage, the second inlet conduit structured to engage against a second side of the head of the patient and pass between a second ear of the patient and a second eye of the patient when the mask system is worn by the patient, the second inlet conduit being biased open and being structured to transition to a collapsed phase in which conductance of pressurized air through the second inlet conduit is reduced to a negligible amount upon the head of the patient resting on the second inlet conduit against bedding, wherein the second inlet conduit has a D-shaped cross-sectional shape;

a back strap to extend across an occiput of the patient when the mask system is worn by the patient, the back strap being attachable with the first inlet conduit above the first ear of the patient and being attachable with the second inlet conduit above the second ear of the patient; and

a manifold shaped to connect a supply of pressurized air to both the first inlet conduit and the second inlet conduit while the manifold engages against a top of the head of the patient, the manifold including a base portion that is integrally formed as a unitary structure with (i) a first elongate portion of the first inlet conduit that is shaped to pass between the first ear and the first eye, and (ii) a second elongate portion of the second inlet conduit that is shaped to pass between the second ear and the second eye.

26. The mask system of claim 25, wherein:

the first inlet conduit is structured so that, in the collapsed phase of the first inlet conduit, opposing interior surfaces of a portion of the first inlet conduit that has the D-shaped cross-sectional shape contact each other; and

the second inlet conduit is structured so that, in the collapsed phase of the second inlet conduit, opposing interior surfaces of a portion of the second inlet conduit that has the D-shaped cross-sectional shape contact each other.

27. The mask system of claim 25, wherein the mask system lacks a headgear strap other than the back strap, first inlet conduit, and second inlet conduit to maintain the patient interface in a desired position on the head of the patient.

28. The mask system of claim 25, wherein:

the first inlet conduit maintains an approximately constant hydraulic diameter along a longitudinal length of the first inlet conduit despite a cross-sectional shape of the first inlet conduit varying along the longitudinal length of the first inlet conduit; and

the second inlet conduit maintains an approximately constant hydraulic diameter along a longitudinal length of the second inlet conduit despite a cross-sectional shape of the second inlet conduit varying along the longitudinal length of the second inlet conduit.

29. A mask system to deliver respiratory therapy to a patient, the mask system comprising:

a patient interface that includes a nasal cushion portion shaped to seal around both nostrils of the patient and deliver pressurized air from a breathing chamber defined by the patient interface through a single air delivery orifice to both nostrils, the single air delivery orifice of the patient interface being sized to receive both nostrils without the patient interface having positively intruding features inside the nostrils, the patient interface defining a first passage for introduction of pressurized air into the breathing chamber at a first lateral side of the patient interface and a second passage for introduction of pressurized air into the breathing chamber at a second lateral side of the patient interface that opposes the first lateral side of the patient interface, wherein the nasal cushion portion of the patient interface includes a membrane flap and is adapted to seal around the nostrils of the patient through deflection of the membrane flap, wherein the patient interface is shaped to seal entirely below a nasal bridge of the patient, wherein the patient interface includes means for connecting to the first inlet conduit and means for connecting to the second inlet conduit; and

a conduit headgear system that provides a combined air delivery and stabilizing structure for the patient interface, the conduit headgear system including;

a first inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the first passage, the first inlet conduit structured to engage against a first side of a head of the patient and pass between a first ear of the patient and a first eye of the patient when the mask system is worn by the patient, the first inlet conduit being biased open and being structured to transition to a collapsed phase in which conductance of gas through the first inlet conduit is reduced to negligible amounts upon the head of the patient resting on the first inlet conduit against bedding, wherein the first inlet conduit has a D-shaped cross-sectional shape, wherein the first inlet conduit maintains an approximately constant hydraulic diameter along a longitudinal length of the first inlet conduit despite a cross-sectional shape of the first inlet conduit varying along the longitudinal length of the first inlet conduit, wherein the first inlet conduit is removably attachable to the patient interface at a first joint and the first inlet conduit and the patient interface provide no visible step change across the first joint when the first inlet conduit is attached to the patient interface;

a second inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the second passage, the second inlet conduit structured to engage against a second side of the head of the patient and pass between a second ear of the patient and a second eye of the patient when the mask system is worn by the patient, the second inlet conduit being biased open and being structured to transition to a collapsed phase in which conductance of gas through the second inlet conduit is reduced to negligible amounts upon the head of the patient resting on the second inlet conduit against bedding, wherein the second inlet conduit has a D-shaped cross-sectional shape, wherein the second inlet conduit maintains an approximately constant hydraulic diameter along a longitudinal length of the second inlet conduit despite a cross-sectional shape of the second inlet conduit varying along the longitudinal length of the second inlet conduit, wherein the second inlet conduit is removably attachable to the patient interface at a second joint and the second inlet conduit and the patient interface provide no visible step change across the second joint when the second inlet conduit is attached to the patient interface;

a back strap to extend across an occiput of the patient when the mask system is worn by the patient, the back strap being attachable with the first inlet conduit above the first ear of the patient and being attachable with the second inlet conduit above the second ear of the patient, wherein the mask system lacks a headgear strap other than the back strap, the first inlet conduit, and the second inlet conduit to maintain the patient interface in a desired position on the head of the patient; and

a manifold shaped to connect a supply of pressurized air to both the first inlet conduit and the second inlet conduit while the manifold engages against a top of the head of the patient, the manifold including a base portion that is integrally formed as a unitary structure with (i) a first elongate portion of the first inlet conduit that is shaped to pass between the first ear and the first eye, and (ii) a second elongate portion of the second inlet conduit that is shaped to pass between the second ear and the second eye, wherein the manifold includes means for connecting to the supply of pressurized air.