LED fixture with integrated driver circuitry

• US 10,514,139 B2
• Filed: 05/26/2015
• Issued: 12/24/2019
• Est. Priority Date: 03/23/2012
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated), Ideal Industries, LLC (Ideal Industries Incorporated)
• Original Assignee: Ideal Industries, LLC (Ideal Industries Incorporated)
• Inventors: Athalye, Praneet Jayant
• Primary Examiner(s): Hanley, Britt D
• Application Number:
  US14/721,806
• Publication Number:
  US 20150252970A1
• Time in Patent Office: 1,673 Days
• Field of Search: 362147, 362365, 362364, 362148, 362368, 362362, 362404
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21S 8/04 intended only for mounting on a ceiling or the like overhead structures F21S8/02 takes precedence; details of ceiling bases F21V21/03
• CPC Class Codes: F21V 21/00 Supporting, suspending, or attaching arrangements for lighting devices F21V17/00, F21V19/00 take precedence; arrangement of signalling or lighting devices, the mounting or supporting thereof or circuits therefor, for vehicles in general B60Q, stands for supporting apparatus or articles in general F16M11/00; Hand grips
• CPC Class Codes: F21V 21/044 with elastically deformable elements, e.g. spring tongues
• CPC Class Codes: F21V 21/047 Mounting arrangements with fastening means engaging the inner surface of a hole in a ceiling or wall, e.g. for solid walls or for blind holes
• CPC Class Codes: F21V 23/005 the substrate is supporting also the light source
• CPC Class Codes: F21V 23/023 Power supplies in a casing F21V23/003 takes precedence
• CPC Class Codes: F21V 29/15 Thermal insulation
• CPC Class Codes: F21V 3/02 characterised by the shape
• CPC Class Codes: F21V 3/04 characterised by materials, surface treatments or coatings
• CPC Class Codes: F21V 7/0066 specially adapted to cooperate with point like light sources; specially adapted to cooperate with light sources the shape of which is unspecified F21V7/16 - F21V7/30 take precedence
• CPC Class Codes: F21V 7/041 with conical or pyramidal surface
• CPC Class Codes: F21V 7/24 characterised by the material
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/38 using boost topology

Abstract

A solid state lighting fixture with an integrated driver circuit. A housing has a base end and an open end through which light is emitted from the fixture. The reflective interior surface of the fixture and the base define an optical chamber. At least one, and often multiple, light sources are mounted at the fixture base along with the circuitry necessary to drive and/or control the light sources. The drive circuit and the light sources are both located in the optical chamber. A reflective cone fits within the optical chamber such that it covers most of the drive circuit and other components at the base of fixture that might absorb light. The reflective cone is shaped to define a hole that is aligned with the light sources so that light may be emitted through the hole toward the open end of the fixture.

Claims

1. A solid state light fixture, comprising:

a solid state lighting housing comprising a base and an interior reflective surface that define an optical chamber with an open end;

a plurality of light emitting diodes within said optical chamber;

a driver circuit within said optical chamber;

a junction box on said housing; and

at least one mounting mechanism operable to releasably mount said fixture in an opening in a ceiling,

wherein said mounting mechanism is attached to said fixture between said housing and said junction box; and

wherein said interior reflective surface is positioned to redirect light from said plurality of light emitting diodes out of said open end.

2. The light fixture of claim 1, wherein said open end is against the ceiling around said ceiling opening.

3. The light fixture of claim 2, wherein said mounting mechanism urges the housing open end against the ceiling around said ceiling opening.

4. The light fixture of claim 2, wherein said ceiling is between said mounting mechanism and said housing open end.

5. The light fixture of claim 1, wherein said housing protrudes through said ceiling opening and into a plenum.

6. The light fixture of claim 1, wherein said mounting mechanism comprises one or more springs.

7. The light fixture of claim 1, wherein said mounting mechanism comprises one or more spring clips.

8. The light fixture of claim 1, wherein said fixture is mounted directly to said ceiling.

9. The light fixture of claim 1, said junction box detachably mounted to said housing.

10. The light fixture of claim 9, wherein said junction box is mounted to said ceiling with said housing removably attached to said junction box.

11. A ceiling lighting system, comprising:

a ceiling defining a ceiling opening; and

a solid state light fixture in said ceiling opening, said fixture comprising;

a housing protruding though said ceiling opening and into a plenum, said housing comprising a base, a reflective interior surface, and an open end opposite said base, said reflective interior surface extending from said base to said open end;

a light emitting diode within said housing;

a driver circuit within said housing;

a junction box on said housing; and

a mounting mechanism operable to removably mount said fixture in said ceiling opening with said housing opening positioned against the ceiling around the ceiling opening,

wherein said mounting mechanism is between said housing and said junction box; and

wherein said reflective interior surface redirects light from said light emitting diode out of said open end.

12. The ceiling lighting system of claim 11, wherein said mounting mechanism urges the housing opening against the ceiling around said ceiling opening.

13. The ceiling lighting system of claim 11, wherein said ceiling is between said mounting mechanism and said housing open end.

14. The ceiling lighting system of claim 11, wherein said mounting mechanism comprises springs or spring clips.

15. The ceiling lighting system of claim 11, wherein said fixture is mounted directly to said ceiling.

16. The ceiling lighting system of claim 11, said junction box detachably mounted to said housing and mounted to said ceiling with said housing removably attached to said junction box.

17. The ceiling lighting system of claim 11, wherein said housing is mounted such that said housing is in direct contact with said ceiling.

24. The light fixture of claim 11, wherein said housing further comprises an exterior surface opposite said reflective interior surface, and wherein said exterior surface is an outside surface of said light fixture.

25. The light fixture of claim 11, said reflective interior surface extending from a perimeter of said base to said open end.

26. The light fixture of claim 11, wherein said base and said reflective interior surface are contiguous.

18. A solid state light fixture, comprising:

a solid state lighting housing comprising an open end, a base end, and an interior surface, said housing defining an optical chamber between said open end and said base end;

a plurality of light emitting diodes within said optical chamber and emitting light out of said housing open end;

a driver circuit within said optical chamber;

a reflector cone between said open end and said base end, said light emitting diodes emitting light during operation such that at least some light is reflected by said reflector cone and at least some light is reflected by said interior surface of said housing;

a junction box on said housing; and

at least one mounting mechanism operable to mount said fixture in an opening in a ceiling with said open end adjacent the ceiling surface around said ceiling opening.

19. The light fixture of claim 18, wherein said mounting mechanism urges said open end adjacent said ceiling surface.

20. The light fixture of claim 18, wherein said mounting mechanism urges said open end against the ceiling surface around said ceiling opening.

21. The light fixture of claim 18, wherein said mounting mechanism comprises springs or spring clips.

22. The light fixture of claim 18, wherein said fixture is mounted directly in said ceiling.

23. The light fixture of claim 18, mounted in said ceiling opening such that said housing is in direct contact with said ceiling.