Segmented tunnels on articles

• US 10,517,354 B2
• Filed: 07/05/2018
• Issued: 12/31/2019
• Est. Priority Date: 12/07/2015
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Guest, Stefan E., Holmes, Matthew J., Sterman, Yoav
• Primary Examiner(s): Sandy, Robert
• Assistant Examiner(s): Upchurch, David M
• Application Number:
  US16/028,306
• Publication Number:
  US 20180326652A1
• Time in Patent Office: 544 Days
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 13/22 Soles made slip-preventing or wear-resisting, e.g. by impregnation or spreading a wear-resisting layer
• CPC Class Codes: A43B 23/00 Uppers; Boot legs; Stiffeners; Other single parts of footwear
• CPC Class Codes: A43B 23/02 Uppers; Boot legs
• CPC Class Codes: A43B 23/0245 characterised by the constructive form
• CPC Class Codes: A43B 23/042 Uppers made of one piece one piece slippers A43B3/106; one piece sandals A43B3/124
• CPC Class Codes: A43B 23/24 Ornamental buckles; Other ornaments for shoes without fastening function
• CPC Class Codes: A43B 3/26 adjustable as to length or size
• CPC Class Codes: A43C 1/00 Shoe lacing fastenings garment fastening devices A41F
• CPC Class Codes: A43C 1/04 with rings or loops
• CPC Class Codes: A43C 1/06 tightened by draw-strings
• CPC Class Codes: A43C 11/16 Fastenings secured by wire, bolts, or the like
• CPC Class Codes: A43C 7/00 Holding-devices for laces
• CPC Class Codes: A43D 2200/60 Computer aided manufacture of footwear, e.g. CAD or CAM
• CPC Class Codes: B29C 64/00 Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
• CPC Class Codes: B29C 64/106 using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
• CPC Class Codes: B29C 64/112 using individual droplets, e.g. from jetting heads
• CPC Class Codes: B29C 64/118 using filamentary material being melted, e.g. fused deposition modelling [FDM]
• CPC Class Codes: B29C 64/30 Auxiliary operations or equipment
• CPC Class Codes: B29D 22/00 Producing hollow articles tubular articles B29D23/00; pneumatic tyres B29D30/00
• CPC Class Codes: B29D 35/12 : Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
• CPC Class Codes: B29K 2101/12 : Thermoplastic materials
• CPC Class Codes: B29K 2995/0082 : Flexural strength; Flexion stiffness
• CPC Class Codes: B29L 2031/505 : Uppers
• CPC Class Codes: B29L 2031/727 : Fastening elements bolts B29L2001/002; nuts B29L2001/005; screws B29L2001/007; slide fasteners B29L2005/00; buttons for haberdashery B29L2019/00
• CPC Class Codes: B33Y 10/00 : Processes of additive manufacturing
• CPC Class Codes: B33Y 80/00 : Products made by additive manufacturing

Abstract

Collapsible tunnel systems or segmented tubular structures may be printed on or otherwise attached to base layers on articles of apparel, articles of footwear, or other articles of manufacture. The collapsible tunnel systems have two or more tubular structures attached to the base layer, with tunnels extending through the tubular structures. A tensile strand may be laced through the tunnels in the tubular structure such that when tension is applied to the tensile strand, the tunnels may collapse into a structure with a continuous tunnel through two or more tubular structures. In some embodiments, two or more segmented tubular structures each have two spaced-apart tubular structures joined by a connecting portion, and a tensile strand extending through tunnels in the tubular structures.

Claims

1. An article of apparel comprising:

a flexible base layer that is moveable between a first configuration and a second configuration;

a plurality of tunnel structures sequentially arranged and attached to the flexible base layer, the plurality of tunnel structures defining a plurality of tunnel paths that extend from a first opening to a second opening, the plurality of tunnel paths being at least partially enclosed, at least some of the plurality of tunnel structures being spaced apart from adjacent ones of the plurality of tunnel structures with respective intermediate regions of the flexible base layer therebetween; and

a tensile strand that has a tensile strand path that extends along the plurality of tunnel paths and across the intermediate regions of the flexible base layer,

wherein applying tension to the tensile strand causes the flexible base layer to move from the first configuration to the second configuration, the first configuration being an unstressed configuration and the second configuration being a stressed configuration in which the spaced-apart tunnel structures are closer together than when in the unstressed configuration,

wherein the tensile strand path has one or more curved portions, and

wherein one or more of the plurality of tunnel structures has an interior surface that extends between the first opening and the second opening in a non-linear manner such that the interior surface is curved in a direction extending from the first opening to the second opening to define a curved tunnel path between the first opening and the second opening.

2. The article of apparel of claim 1, wherein, when in the first configuration, the tensile strand path extends in a first direction and in a second direction that is opposite the first direction.

3. The article of apparel of claim 1, wherein, when in the first configuration, the tensile strand path intersects with itself.

4. The article of apparel of claim 1, wherein the tensile strand forms an exposed loop between one or more pairs of adjacent ones of the plurality of tunnel structures.

5. The article of apparel of claim 1, wherein the tensile strand includes a catching element that is sized to restrict movement of the catching element through at least one of the plurality of tunnel paths.

6. The article of apparel of claim 5, wherein the catching element is a knot in the tensile strand.

7. The article of apparel of claim 5, wherein the catching element is located at an end of the tensile strand.

8. The article of apparel of claim 1, further comprising a connecting portion that extends between one or more of the spaced-apart tunnel structures.

9. The article of apparel of claim 8, wherein the connecting portion biases the one or more of the spaced-apart tunnel structures toward the first configuration.

10. The article of apparel of claim 1, wherein the plurality of tunnel structures are formed of a rigid material.

11. The article of apparel of claim 1, comprising an opening in the article of apparel, wherein the tensile strand path extends around at least a portion of the opening, and the opening is smaller in the second configuration than in the first configuration.

12. The article of apparel of claim 1, wherein the article of apparel is an article of footwear and the flexible base layer is an upper of the article of footwear.

13. The article of apparel of claim 1, wherein the article of apparel is an article of clothing.

14. The article of apparel of claim 13, wherein the article of clothing is a hoodie.

15. An article of apparel with a collapsible tunnel system attached to a base layer of the article of apparel, the collapsible tunnel system comprising:

a plurality of tunnel structures sequentially arranged and attached to the base layer, the plurality of tunnel structures defining a plurality of tunnel paths that extend from a first opening to a second opening, the plurality of tunnel paths being at least partially enclosed, the plurality of tunnel structures including a first tunnel structure spaced apart from a second tunnel structure, the first tunnel structure having a first end, a second end, and a first tunnel path and the second tunnel structure having a third end, a fourth end, and a second tunnel path extending from the third end to the fourth end, and

a tensile strand extending along a tensile strand path with at least one curved portion, the tensile strand path extending along the first tunnel path, the second tunnel path, and across a flexible intermediate region of the base layer between the second end of the first tunnel structure and the third end of the second tunnel structure;

wherein the flexible intermediate region of the base layer extends a first distance between the second end of the first tunnel structure and the third end of the second tunnel structure when the collapsible tunnel system is in an uncollapsed configuration, and applying tension to the tensile strand causes the collapsible tunnel system to move to a collapsed configuration in which the flexible intermediate region of the base layer extends a second distance between the second end of the first tunnel structure and the third end of the second tunnel structure, the second distance being shorter than the first distance, and

wherein one or more of the plurality of tunnel structures has an interior surface that extends between the first opening and the second opening in a non-linear manner such that the interior surface is curved in a direction extending from the first opening to the second opening to define a curved tunnel path between the first opening and the second opening.

16. The article of apparel of claim 15, wherein, when in the uncollapsed configuration, the tensile strand path extends in a first direction and in second direction that is opposite the first direction.

17. The article of apparel of claim 15, wherein the tensile strand includes a catching element that is sized to restrict movement of the catching element through at least one of the plurality of tunnel paths.

18. The article of apparel of claim 17, wherein the catching element is a knot in the tensile strand.

19. The article of apparel of claim 15, comprising an opening in the article of apparel, wherein the tensile strand path extends around at least a portion of the opening, and the opening is smaller in the collapsed configuration than in the uncollapsed configuration.