Surgical staples with expandable backspan

• US 10,517,589 B2
• Filed: 11/09/2017
• Issued: 12/31/2019
• Est. Priority Date: 05/05/2017
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Kostrzewski, Stanislaw
• Primary Examiner(s): Smith, Scott A
• Application Number:
  US15/808,203
• Publication Number:
  US 20180317908A1
• Time in Patent Office: 782 Days
• Field of Search: 227 19, 2271751, 2271761, 227902, 2271801, 606139, 606153, 606151, 606 75, 606213, 606219, 411457, 411920
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00862 elastic or resilient for sutures A61B2017/0618
• CPC Class Codes: A61B 2017/00884 enhancing wound closure
• CPC Class Codes: A61B 2017/00893 pharmaceutically effective
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/0725 with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter

Abstract

A surgical staple includes a body includes a first leg, a second leg, and a backspan. The backspan has a first portion, a second portion, a third portion, and a crimped region. The first portion of the backspan includes a looped member. The second portion of the backspan extends between a first end portion of the first leg and a first end portion of the looped member. The third portion of the backspan extends between a first end portion of the second leg and a second end portion of the looped member. The crimped region includes a crimped section in at least one of the second portion or the third portion of the backspan. A combined wire thickness of the second and third portions of the backspan in the crimped region is about equal to the diameter of the body of the surgical staple.

Claims

1. A surgical staple comprising:

a body having a diameter, the body including;

a first leg having a first end portion and a second end portion;

a second leg having a first end portion and a second end portion; and

a backspan including;

a first portion having a looped member, the looped member including a first end portion and a second end portion;

a second portion extending between the first end portion of the first leg and the first end portion of the looped member;

a third portion extending between the first end portion of the second leg and the second end portion of the looped member; and

a crimped region including a crimped section defined in at least one of the second portion and the third portion of the backspan, wherein a combined wire thickness of the second and third portions of the backspan in the crimped region is about equal to the diameter of the body of the surgical staple.

2. The surgical staple according to claim 1, wherein the crimped region includes a first crimped section defined on the second portion of the backspan and a second crimped section defined on the third portion of the backspan, wherein the combined wire thickness of the crimped region is about equal to the diameter of the body of the surgical staple.

3. The surgical staple according to claim 2, wherein the first crimped section of the second portion of the backspan overlaps with the second crimped section of the third portion of the backspan.

4. The surgical staple according to claim 3, wherein the looped member of the backspan defines a first axis that extends between the first end portion of the looped member and the second end portion of the looped member.

5. The surgical staple according to claim 4, wherein the second portion of the backspan defines a second axis and the third portion of the backspan defines a third axis, the first axis of the looped member being parallel with the second axis of the second portion and the third axis of the third portion.

6. The surgical staple according to claim 5, wherein the second axis of the second portion of the backspan is laterally aligned with the third axis of the third portion of the backspan such that the first leg and the second leg of the surgical staple are axially aligned.

7. The surgical staple according to claim 5, wherein the looped member of the backspan includes an apex, the second portion of the backspan includes a first mid-portion, and the third portion of the backspan includes a second mid-portion, the apex of the looped member and the first and second mid-portions of the second and third portions of the backspan defining an axis that is perpendicular to the second axis of the second portion of the backspan and the third axis of the third portion of the backspan.

8. The surgical staple according to claim 2, wherein the first crimped section of the second portion of the backspan is axially aligned with the second crimped section of the third portion of the backspan.

9. The surgical staple according to claim 1, wherein the surgical staple includes an unformed configuration and a formed configuration, wherein in the unformed configuration of the surgical staple, the apex of the looped member of the backspan is spaced apart from each of the second and third portions of the backspan a first distance, and wherein in the formed configuration of the surgical staple, the apex of the looped member of the backspan is spaced apart from each of the second and third portions of the backspan a second distance less than the first distance.

10. The surgical staple according to claim 9, wherein the backspan of the surgical staple is positioned to engage tissue such that the second distance between the apex of the looped member of the backspan and each of the second and third portions of the backspan decreases as a thickness of tissue engaged by the backspan increases.

11. The surgical staple according to claim 9, wherein in the formed configuration of the surgical staple, the first leg of the surgical staple is positioned on a first lateral side of the looped member and the second leg of the surgical staple is positioned on a second lateral side of the looped member opposite the first lateral side of the looped member.

12. A surgical staple comprising:

a body including;

a first leg having a first end portion and a second end portion;

a second leg having a first end portion and a second end portion; and

a backspan including;

a first portion including a first end portion and a second end portion;

a second portion extending longitudinally between the first end portion of the first leg and the first end portion of the first portion, the second portion defining a first axis;

a third portion extending longitudinally between the first end portion of the second leg and the second end portion of the first portion, the third portion defining a second axis; and

a crimped region including a crimped section defined in at least one of the second portion or the third portion of the backspan, wherein the crimped region aligns the first axis of the second portion with the second axis of the third portion.

13. The surgical staple according to claim 12, wherein the first portion includes a looped member positioned between the first end portion and the second end portion of the first portion.

14. The surgical staple according to claim 13, wherein the looped member of the first portion of the backspan defines a third axis that is parallel with the first axis of the second portion of the backspan and the second axis of the third portion of the backspan.

15. The surgical staple according to claim 12, wherein in the crimped region, the second and third portions of the backspan include a combined wire thickness about equal to a diameter of the body of the surgical staple.

16. The surgical staple according to claim 12, wherein the crimped section defined in the at least one of the second or third portions of the backspan axially aligns the first end portion of the first leg with the first end portion of the second leg.

17. The surgical staple according to claim 12, wherein the crimped region of the backspan is disposed between the first end portion of the first leg and the first end portion of the second leg.

18. The surgical staple according to claim 12, wherein the crimped region includes a first crimped section defined on the second portion of the backspan and a second crimped section defined on the third portion of the backspan.

19. The surgical staple according to claim 18, wherein the first crimped section of the second portion overlaps with the second crimped section of the third portion.

20. The surgical staple according to claim 18, wherein the first crimped section of the second portion is axially aligned with the second crimped section of the third portion, and wherein the second and third portions of the backspan are in lateral contact.