Lead with braided reinforcement

• US 10,518,083 B2
• Filed: 03/17/2017
• Issued: 12/31/2019
• Est. Priority Date: 08/10/2012
• Status: Active Grant

• Current Assignee: Cirtec Medical Corp.
• Original Assignee: Nuvectra Corporation
• Inventors: Finley, James, Swoyer, John M.
• Primary Examiner(s): Layno, Carl H
• Assistant Examiner(s): Morales, Jon Eric C
• Application Number:
  US15/461,870
• Publication Number:
  US 20170189675A1
• Time in Patent Office: 1,019 Days
• Field of Search: 606129
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: Y10T 29/49208 by assembling plural parts
• CPC Class Codes: Y10T 29/4921 with bonding

Abstract

A therapy delivery element configured for at least partial insertion in a living body. A braided structure surrounds the conductor assembly. A distal end of the braided structure is attached to an electrode assembly and a free floating proximal end is located near a connector assembly. An outer tubing surrounds the braided structure. The outer tubing includes a proximal end attached to the connector assembly and a distal end attached to the braided structure near the electrode assembly. A proximal tension force applied to the connector assembly acts substantially on the outer tubing and the conductor assembly and a proximal tension force applied to the free floating proximal end acts substantially on the braided structure.

Claims

1. An implantable lead, comprising:

a conductor assembly;

a braided structure that includes a plurality of intertwining strands, wherein the braided structure includes a lumen configured to receive the conductor assembly, the lumen extending in a longitudinal direction;

a first tubing disposed around at least a segment of the braided structure, wherein the first tubing is configured such that an elongation of the first tubing in the longitudinal direction is in a first range, and wherein an elongation of the braided structure in the longitudinal direction is in a second range different from the first range; and

a second tubing located between the first tubing and the braided structure, wherein a gap in a radial direction exists between at least a portion of the first tubing and a portion of the second tubing.

2. The implantable lead of claim 1, wherein the first tubing and the braided structure have different resistances to axial deformation.

3. The implantable lead of claim 2, wherein the braided structure has a lower percent elongation and a greater resistance to the axial deformation than the first tubing.

4. The implantable lead of claim 1, further comprising:

an electrode assembly located at a distal end of the conductor assembly; and

a connector assembly located at a proximal end of the conductor assembly.

5. The implantable lead of claim 4, wherein:

a proximal end of the first tubing is attached to the connector assembly; and

a distal end of the first tubing is attached to the braided structure.

6. The implantable lead of claim 1, wherein the braided structure includes a free floating proximal end that is decoupled from the first tubing.

7. The implantable lead of claim 1, wherein a cross-sectional diameter of the braided structure reduces in response to a tensile force on the braided structure.

8. The implantable lead of claim 1, wherein the second tubing is bonded to the braided structure.

9. The implantable lead of claim 1, wherein:

the first tubing extends a partial length of the braided structure; and

the second tubing extends a full length of the braided structure.

10. The implantable lead of claim 1, wherein a further gap exists between the conductor assembly and the second tubing.

11. The implantable lead of claim 10, wherein the further gap exists in the radial direction.

12. A medical system, comprising:

a pulse generator configured to generate electrical pulses for stimulating a patient; and

an implantable lead configured to be coupled to the pulse generator to deliver the electrical pulses to the patient, wherein the implantable lead includes;

a conductor assembly;

a braided structure that includes a plurality of intertwining strands, wherein the braided structure includes a lumen configured to receive the conductor assembly, the lumen extending in a longitudinal direction;

a first tubing disposed around at least a segment of the braided structure, wherein an elongation of the first tubing in the longitudinal direction is decoupled from an elongation of the braided structure in the longitudinal direction, and wherein the braided structure has a lower percent elongation than the first tubing; and

a second tubing located between the first tubing and the braided structure, wherein a gap in a radial direction exists between at least a portion of the first tubing and a portion of the second tubing.

13. The medical system of claim 12, wherein the braided structure has a greater resistance to an axial deformation than the first tubing.

14. The medical system of claim 12, wherein the implantable lead further comprises:

an electrode assembly located at a distal end of the conductor assembly; and

a connector assembly located at a proximal end of the conductor assembly;

wherein;

a proximal end of the first tubing is attached to the connector assembly; and

a distal end of the first tubing is attached to the braided structure.

15. The medical system of claim 12, wherein the braided structure includes a free floating proximal end that is decoupled from the first tubing.

16. The medical system of claim 12, wherein a cross-sectional diameter of the braided structure shrinks in response to an application of a tensile load on the braided structure.

17. The medical system of claim 12, wherein:

the first tubing extends a partial length of the braided structure; and

the second tubing is bonded to the braided structure and extends a full length of the braided structure.

18. The medical system of claim 17, wherein:

a second gap exists between the conductor assembly and the second tubing.

19. The medical system of claim 18, wherein the second gap exists in the radial direction.

20. A method, comprising:

delivering electrical stimulation to a patient via an implantable lead that includes;

a conductor assembly;

a braided structure that includes a plurality of intertwining strands, wherein the braided structure includes a lumen configured to receive the conductor assembly, the lumen extending in a longitudinal direction;

a first tubing disposed around at least a segment of the braided structure, wherein a first percentage elongation of the first tubing in the longitudinal direction is different from a second percentage elongation of the braided structure in the longitudinal direction; and

a second tubing located between the first tubing and the braided structure, wherein a gap in a radial direction exists between at least a portion of the first tubing and a portion of the second tubing.