Apparatus and method for diagnosing rotor shaft

• US 10,520,354 B2
• Filed: 08/18/2016
• Issued: 12/31/2019
• Est. Priority Date: 12/04/2015
• Status: Active Grant

• Current Assignee: Seoul National University R&DB Foundation (Seoul National University)
• Original Assignee: Seoul National University R&DB Foundation (Seoul National University)
• Inventors: Youn, Byeng Dong, Jeon, Byung Chul, Jung, Joon Ha
• Primary Examiner(s): Lau, Tung S
• Application Number:
  US15/239,987
• Publication Number:
  US 20170160125A1
• Time in Patent Office: 1,230 Days
• Field of Search: None
• CPC Class Codes: G01H 1/006 of the rotor of turbo machines
• CPC Class Codes: G01H 9/00 Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by using radiation-sensitive means, e.g. optical means

Abstract

An apparatus and method for diagnosing rotor shaft are disclosed herein. The apparatus for diagnosing a rotor shaft that is installed in a bearing so that the rotor shaft is rotated around an axis of rotation includes a measurement unit, a calculation unit, an image generation unit, and a diagnosis unit. The measurement unit measures first vibration signals at two points of the rotor shaft located on a surface perpendicular to the axis of rotation. The calculation unit generates second vibration signals, which are vibration signals at points located in a plane identical to the plane of the two points of the rotor shaft at which the first vibration signals are measured, based on the first vibration signals. The image generation unit generates an image based on the second vibration signals. The diagnosis unit diagnoses the rotor shaft based on the generated image.

Claims

1. A method of diagnosing a rotor shaft, installed in a bearing so that the rotor shaft is rotated around an axis of rotation, using an apparatus for diagnosing a rotor shaft, the method comprising:

measuring first vibration signals at two points of the rotor shaft located on a surface perpendicular to the axis of rotation;

calculating second vibration signals, which are vibration signals at points located in a plane including the two points of the rotor shaft at which the first vibration signals are measured, based on the first vibration signals;

generating an image based on the second vibration signals; and

diagnosing the rotor shaft based on the generated image,

wherein calculating the second vibration signals comprises

calculating vibration signals at points that have been rotated from any one point, at which a corresponding one of the first vibration signals is measured, around the axis of rotation by a predetermined angle of rotation one or more times, as the second vibration signals,

generating the second vibration signals only at points within a range corresponding to a semicircle of a surface perpendicular to the axis of rotational, and

inferring such that the second vibration signals within the range corresponding to the remaining semicircle, except for the semicircle, have opposite phases of the same size compared to signals at symmetrical points with respect to the center of an axis.

2. The method of claim 1, wherein:

measuring the first vibration signals further comprises measuring the first vibration signals at two respective points that are spaced apart from each other perpendicularly around the axis of rotation.

3. The method of claim 1, wherein generating the image comprises generating an image in which time plotted on an axis and values of the second vibration signals at respective points, sequentially generated from any one point at which a corresponding one of the first vibration signals is measured, plotted on another axis are associated with each other and brightness varies in proportion to a value of a corresponding one of the second vibration signals.

4. The method of claim 1, further comprising classifying generated test images according to similarity based on test signals and selecting a representative image for each state from among the classified test images;

wherein diagnosing the rotor shaft comprises diagnosing a state of the rotor shaft by determining similarity between the image generated by the image generation unit and the representative image for each state.

5. The method of claim 2, wherein calculating the second vibration signals comprises calculating the second vibration signals based on an equation below:

x_n=cos(nΔ

θ

)x₀−

sin(nΔ

θ

)y₀(n=1,2, . . . ,N)

where Δ

θ

is the angle of rotation, x₀ and y₀ are the first vibration signals, and x₀ is a second vibration signal at a point that has been rotated from x₀ by Δ

θ

n times.

6. The method of claim 3, wherein diagnosing the rotor shaft comprises diagnosing the rotor shaft based on oblique lines that are represented in the image due to differences in brightness.

7. The method of claim 3, wherein diagnosing the rotor shaft comprises diagnosing a state of the rotor shaft as an abnormal state if the generated image is different from a preset reference image.

8. The method of claim 6, wherein diagnosing the rotor shaft comprises diagnosing the rotor shaft based on whether there are the oblique lines or based on shapes of the oblique lines.