Transport device with base plate modules

• US 10,520,520 B2
• Filed: 08/02/2018
• Issued: 12/31/2019
• Est. Priority Date: 02/26/2016
• Status: Active Grant

• Current Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Original Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Inventors: Kaeppeli, Marcel, Huber, Tobias, Hermann, Pius, Edelmann, Matthias
• Primary Examiner(s): Crawford, Gene O
• Assistant Examiner(s): Campbell, Keith R
• Application Number:
  US16/052,709
• Publication Number:
  US 20180340952A1
• Time in Patent Office: 516 Days
• CPC Class Codes: B65G 2201/0261 Puck as article support
• CPC Class Codes: B65G 2207/30 Modular constructions
• CPC Class Codes: B65G 54/02 electrostatic, electric, or magnetic
• CPC Class Codes: G01N 2035/00326 Analysers with modular structure
• CPC Class Codes: G01N 2035/0477 Magnetic
• CPC Class Codes: G01N 35/04 Details of the conveyor system G01N35/021 - G01N35/028 take precedence

Abstract

A transport device for a laboratory sample distribution system is presented. The transport device comprises a plurality of actuator modules. Each actuator module comprises a plurality of electro-magnetic actuators. A plurality of base plate modules arranged in a pattern is provided. The base plate modules are coupled to each other and aligned by support elements. The number of base plate modules at least equals the number of actuator modules and each base plate module is configured to support one of the plurality of actuator modules. A laboratory sample distribution system and to a laboratory automation system comprising a laboratory sample distribution system are also presented.

Claims

1. A transport device, the transport device comprising:

a plurality of actuator modules, each of the actuator modules comprising a plurality of electro-magnetic actuators; and

a plurality of base plate modules arranged in a pattern, wherein the base plate modules are coupled to each other and aligned by support elements, wherein the plurality of base plate modules equals or exceeds the plurality of actuator modules and each of the base plate modules is configured to support one of the plurality of actuator modules, wherein the base plate modules have a regular polygonal basic shape with three, four or six corners, and wherein the support elements are designed as corner supports arranged to couple neighboring base plate modules at adjacent corner regions.

2. The transport device according to claim 1, wherein each of the base plate modules comprises fixation elements configured to adjustably fix each of the base plate modules in a position to a support frame.

3. The transport device according to claim 2, wherein at least one of the base plate modules comprises a base plate having at least one aperture, wherein the at least one aperture is configured to allow a slot nut to be passed through for mounting the base plate module to a support bar of the support frame by the slot nut.

4. The transport device according to claim 3, wherein at least two apertures are arranged at an angle of 90°

.

5. The transport device according to claim 1, wherein at least one of the base plate modules further comprises a base plate and a wiring board mounted to the base plate, wherein the wiring board is configured to communicate with the actuator module supported by the base plate module and with a control device.

6. The transport device according to claim 1, wherein at each corner of the base plate modules, angled connection brackets extend in an at least essentially vertical direction.

7. The transport device according to claim 6, further comprises,

legs of the angled connection brackets with longitudinal grooves configured to receive a pair of ribs provided at the corner supports.

8. The transport device according to claim 1, wherein the support elements have snap-fit elements, wherein the support elements are detachably fixed in position in a vertical direction on the base plate modules by the snap-fit elements.

9. The transport device according to claim 1, wherein the support elements are configured to support a driving surface arranged above the actuators, in which the driving surface is configured to carry sample container carriers.

10. The transport device according to claim 9, wherein the driving surface is tiled and comprises a plurality of driving surface modules with driving surface elements and wherein each of the driving surface modules is detachably mounted to a subset of the support elements.

11. The transport device according to claim 1, wherein at least one of the base plate modules and at least one of the actuator modules supported by the base plate module have cooperating male and female coupling elements.

12. The transport device according to claim 11, wherein the male and female coupling elements are arranged for a mechanical keying not having rotational symmetry for ensuring a correct alignment of each of the base plate modules and each of the actuator modules.

13. The transport device according to claim 12, wherein each of the actuator modules has stands protruding from a bottom surface and serving as the male coupling elements for coupling actuator modules to base plate modules.

14. A laboratory sample distribution system, the laboratory sample distribution system comprising:

a transport device according to claim 1; and

a plurality of sample container carriers, the sample container carriers each comprising at least one magnetically active device and being configured to carry a sample container containing a sample.

15. The laboratory sample distribution system according to claim 14, wherein the at least one magnetically active device is at least one permanent magnet.

16. A laboratory automation system, the laboratory automation system comprising:

a plurality of pre-analytical, analytical and/or post-analytical stations; and

a laboratory sample distribution system according to claim 14.