Systems and methods for enabling and disabling operation of manufacturing machines

• US 10,520,931 B2
• Filed: 01/17/2012
• Issued: 12/31/2019
• Est. Priority Date: 01/17/2012
• Status: Active Grant

• Current Assignee: Dish Technologies LLC (Echostar Corporation)
• Original Assignee: Dish Technologies LLC (Echostar Corporation)
• Inventors: Fruh, Jason, Hansen, George M.
• Primary Examiner(s): Lee, James J
• Assistant Examiner(s): Carter, Christopher W
• Application Number:
  US13/351,875
• Publication Number:
  US 20130184847A1
• Time in Patent Office: 2,905 Days
• Field of Search: 700109
• CPC Class Codes: G05B 19/41875 characterised by quality surveillance of production
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A system for enabling and disabling operation of manufacturing machines provides a manufacturing machine user interface that facilitates receiving quality control information regarding the manufacturing machine from a user. For quality assurance purposes, the computer system of the manufacturing machine may decide whether to enable operation of the manufacturing machine based on the received quality control information. The computer system of the manufacturing machine may also decide to disable operation of the manufacturing machine if the quality control information provided is incomplete, out of date, or otherwise insufficient to indicate the manufacturing machine is ready for safe and effective operation. In some embodiments, one or more client systems, telecommunications devices, and/or personal digital assistant (PDA) devices on which the user interface is displayed and with which the manufacturing machine is in communication may enable operation of the manufacturing machine based on the received quality control information.

Claims

1. A computer-implemented method comprising:

causing, at a time when a manufacturing machine is in an initial locked state, a quality control query to be presented to a user of the manufacturing machine requesting quality control information regarding the manufacturing machine including inspection information regarding the manufacturing machine;

in response to the quality control query being presented to the user of the manufacturing machine, receiving, via input from the user of the manufacturing machine, the quality control information regarding the manufacturing machine including inspection information regarding the manufacturing machine and wherein the quality control information further includes information regarding one or more manufacturing machine warranties of the manufacturing machine;

deciding, at a time when the manufacturing machine is in an initial locked state, whether to enable operation of the manufacturing machine based on the received quality control information including inspection information regarding the manufacturing machine and further including information regarding one or more manufacturing machine warranties of the manufacturing machine, wherein the manufacturing machine is in the initial locked state before, and continues to be in the initial locked state during, the receiving of the quality control information including inspection information regarding the manufacturing machine and the deciding whether to enable operation of the manufacturing machine and wherein the deciding whether to enable operation of the manufacturing machine based on the received quality control information including inspection information regarding the manufacturing machine, and further including information regarding one or more manufacturing machine warranties of the manufacturing machine, includes;

comparing the received quality control information including inspection information regarding the manufacturing machine, and further including information regarding one or more manufacturing machine warranties of the manufacturing machine, to a quality standard;

determining whether the received quality control information including inspection information regarding the manufacturing machine, and further including information regarding one or more manufacturing machine warranties of the manufacturing machine, meets the quality standard;

deciding not to enable operation of the manufacturing machine if the received quality control information including inspection information regarding the manufacturing machine, and further including information regarding one or more manufacturing machine warranties of the manufacturing machine, does not meet the quality standard; and

deciding to enable operation of the manufacturing machine if the received quality control information including inspection information regarding the manufacturing machine, and further including information regarding one or more manufacturing machine warranties of the manufacturing machine, does meet the quality standard; and

if it is determined to enable operation of the manufacturing machine based on the received quality control information including inspection information regarding the manufacturing machine, and further including information regarding one or more manufacturing machine warranties of the manufacturing machine, then, while the manufacturing machine is still in the initial locked state, generating a signal to enable operation of the manufacturing machine.

2. The method of claim 1 wherein the receiving quality control information regarding the manufacturing machine includes receiving the quality control information at the manufacturing machine.

3. The method of claim 1 wherein the quality control information includes maintenance information regarding the manufacturing machine.

4. The method of claim 1 further comprising first disabling operation of the manufacturing machine.

5. The method of claim 1 further comprising, if it is decided to not enable operation of the manufacturing machine based on the received quality control information, then generating a message indicating operation the manufacturing machine has not been enabled.

6. The method of claim 5 wherein the message indicating operation of the manufacturing machine has not been enabled includes information related to quality control information regarding why the operation the manufacturing machine has not been enabled.

7. The method of claim 1 wherein the receiving quality control information regarding the manufacturing machine includes receiving the quality control information at a device located at a premises different from a premises at which the manufacturing machine is located and further comprising transmitting the generated signal from the device to the manufacturing machine to enable operation of the manufacturing machine.

8. The method of claim 1 further comprising:

sending a request from the manufacturing machine to a server to receive information indicative of the quality standard; and

in response to the request, receiving at the manufacturing machine the information indicative of the quality standard.

9. The method of claim 1 further comprising:

prompting a user for credential information;

verifying user credential information; and

prompting the user to provide the quality control information based on the verified user credential information.

10. The method of claim 9 further comprising:

prompting the user to provide identification information of the manufacturing machine, and wherein the deciding whether to enable operation of the manufacturing machine based on the received quality control information includes;

sending a request to a server to receive information indicative of a quality standard specific to the manufacturing machine based on the provided identification information of the manufacturing machine; and

in response to the request, receiving the information indicative of the quality standard specific to the manufacturing machine.

11. The method of claim 10 wherein the deciding whether to enable operation of the manufacturing machine based on the received quality control information further includes:

comparing the quality control information to the quality standard specific to the manufacturing machine;

determining whether the quality control information meets the quality standard specific to the manufacturing machine;

deciding not to enable operation of the manufacturing machine if the quality control information does not meet the quality standard specific to the manufacturing machine; and

deciding to enable operation of the manufacturing machine if the quality control information does meet the quality standard specific to the manufacturing machine.

12. A manufacturing machine comprising:

at least one processor;

at least one mechanical manufacturing element communicatively coupled to the at least one processor; and

a memory coupled to the at least one processor, wherein the at least one processor is configured to;

receive quality control information regarding the manufacturing machine;

receive information indicative of a quality standard specific to the manufacturing machine;

compare the quality control information to the quality standard specific to the manufacturing machine;

determine, at a time when the manufacturing machine is in an initial locked state, whether the quality control information meets the quality standard specific to the manufacturing machine, wherein the manufacturing machine is in the initial locked state before, and continues to be in the initial locked state during, the receiving of the quality control information, the receiving information indicative of a quality standard, the comparing the quality control information to the quality standard and the determining whether the quality control information meets the quality standard; and

while the manufacturing machine is still in the initial locked state, enable operation of the manufacturing machine if the quality control information meets the quality standard specific to the manufacturing machine, wherein the quality control information includes information regarding one or more manufacturing machine warranties of the manufacturing machine.

13. The manufacturing machine of claim 12 wherein the at least one processor is further configured to disable operation of the manufacturing machine if the quality control information does not meet the quality standard specific to the manufacturing machine.

14. The manufacturing machine of claim 12 wherein the at least one processor is configured to receive the quality control information regarding the manufacturing machine from a device remote from the manufacturing machine.

15. The manufacturing machine of claim 12 wherein the at least one processor is configured to receive the information indicative of a quality standard specific to the manufacturing machine from a device remote from the manufacturing machine.

16. The manufacturing machine of claim 12 wherein the at least one processor is configured to enable operation of the manufacturing machine by initiating sending of a control signal to enable operation of the at least one mechanical manufacturing element.

17. The manufacturing machine of claim 12 wherein the quality control information further includes information regarding operator qualifications of the manufacturing machine.

18. The manufacturing machine of claim 12 wherein the quality control information further includes information regarding one or more certifications of the manufacturing machine.

19. The manufacturing machine of claim 12 wherein the quality control information further includes information regarding manufacturing machine training on the manufacturing machine.

20. The manufacturing machine of claim 12 wherein the quality control information further includes information regarding health and safety requirements of the manufacturing machine.

21. A non-transitory computer-readable storage medium having computer executable instructions thereon, that when executed by a computer processor, cause the following method to be performed:

receiving quality control information regarding a plurality of manufacturing machines, wherein the quality control information includes information regarding whether particular upgrades had been performed on the plurality of manufacturing machines;

receiving information indicative of quality standards specific to each of the plurality of manufacturing machines;

receiving a request from a manufacturing machine of the plurality of manufacturing machines for quality control information regarding the manufacturing machine;

in response to receiving the request for quality control information regarding the manufacturing machine, providing the requested quality control information regarding the manufacturing machine to the manufacturing machine;

receiving a request from the manufacturing machine for information indicative of a quality standard specific to the manufacturing machine at a time when the manufacturing machine is in an initial locked state; and

in response to receiving the request for information indicative of the quality standard specific to the manufacturing machine, providing the requested information indicative of the quality standard specific to the manufacturing machine, wherein the manufacturing machine is in the initial locked state before, and continues to be in the initial locked state during, the receiving of the quality control information, the receiving information indicative of quality standards, the receiving the request from the manufacturing machine for quality control information, the providing the requested quality control information, the receiving the request from the manufacturing machine for information indicative of the quality standard specific to the manufacturing machine and the providing the requested information indicative of the quality standard.

22. The non-transitory computer-readable storage medium of claim 21 wherein the method further comprises:

comparing at least some of the quality control information to at least some of the quality standards specific to the plurality manufacturing machines;

determining whether the at least some of the quality control information meets the at least some of the quality standards specific to the plurality manufacturing machines to produce compliance information, wherein the manufacturing machine is in the initial locked state before, and continues to be in the initial locked state during, the comparing at least some of the quality control information to at least some of the quality standards and the determining whether the at least some of the quality control information meets the at least some of the quality standards.

23. The non-transitory computer-readable storage medium of claim 22 wherein the method further comprises:

receiving a request for the compliance information; and

in response to receiving the request for the compliance information, providing at least some of the compliance information.

24. The non-transitory computer-readable storage medium of claim 23 wherein the request for the compliance information is from another manufacturing machine of the plurality of manufacturing machines.

25. The non-transitory computer-readable storage medium of claim 24 wherein the request for the providing at least some of the compliance information includes providing at least some of the compliance information to the other manufacturing machine to enable the other manufacturing machine to decide whether to enable operation of the other manufacturing machine based on the at least some of the compliance information, wherein the other manufacturing machine is in an initial locked state before, and continues to be in the initial locked state during, the deciding whether to enable operation of the other manufacturing machine.

26. A manufacturing machine comprising:

at least one processor;

at least one mechanical manufacturing element communicatively coupled to the at least one processor; and

a memory coupled to the at least one processor, wherein the at least one processor is configured to;

receive quality control information regarding the manufacturing machine;

receive information indicative of a quality standard specific to the manufacturing machine;

compare the quality control information to the quality standard specific to the manufacturing machine;

determine, at a time when the manufacturing machine is in an initial locked state, whether the quality control information meets the quality standard specific to the manufacturing machine, wherein the manufacturing machine is in the initial locked state before, and continues to be in the initial locked state during, the receiving of the quality control information, the receiving information indicative of a quality standard, the comparing the quality control information to the quality standard and the determining whether the quality control information meets the quality standard; and

while the manufacturing machine is still in the initial locked state, enable operation of the manufacturing machine if the quality control information meets the quality standard specific to the manufacturing machine, wherein the quality control information includes information regarding whether particular upgrades had been performed on the manufacturing machine.