Powered tree construction

• US 10,522,954 B1
• Filed: 09/20/2019
• Issued: 12/31/2019
• Est. Priority Date: 10/28/2011
• Status: Active Grant

• Current Assignee: Polygroup Macau Limited (MDF Commerce, Inc.)
• Original Assignee: Polygroup Macau Limited (MDF Commerce, Inc.)
• Inventors: Leung, Chi Yin Alan, Tong, Ricky, Kwok, Chi Kin Samuel, He, Chang-Jun
• Primary Examiner(s): Nguyen, Truc T
• Application Number:
  US16/577,348
• Publication Number:
  US 20200021067A1
• Time in Patent Office: 102 Days
• Field of Search: None
• CPC Class Codes: A47G 33/06 Artificial Christmas trees
• CPC Class Codes: H01R 13/10 Sockets for co-operation with pins or blades
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/38 having concentrically or coaxially arranged contacts
• CPC Class Codes: H01R 31/00 Coupling parts supported only by co-operation with counterpart
• CPC Class Codes: H01R 33/06 with two current-carrying pins, blades or analogous contacts, having their axes parallel to each other

Abstract

A power transfer system to facilitate the transfer of electrical power between tree trunk sections of an artificial tree is disclosed. The power transfer system can advantageously enable neighboring tree trunk sections to be electrically connected without the need to rotationally align the tree trunk sections. Power distribution subsystems can be disposed within the trunk sections. The power distribution subsystems can comprise a male end, a female end, or both. The male ends can have prongs and the female ends can have voids. The prongs can be inserted into the voids to electrically connect the power distribution subsystems of neighboring tree trunk sections. In some embodiments, the prongs and voids are designed so that the prongs of one power distribution subsystem can engage the voids of another power distribution subsystem without the need to rotationally align the tree trunk sections.

Claims

1. A lighted artificial tree, comprising:

a first tree portion, including;

a first trunk portion,

a first power distribution system,

a first electrical connector positioned at least partially within the first trunk portion, the first electrical connector including;

a first connector body including a first rotation-locking structure; and

two electrical terminals secured to the first connector body, the first connector body, and the two electrical terminals of the first electrical connector mechanically and electrically connected to the first power distribution system inside the first trunk portion;

a second tree portion, including;

a second trunk portion;

a second power distribution subsystem; and

a second electrical connector positioned at least partially within the second trunk portion, the second electrical connector including;

a second connector body including a second rotation-locking structure, and

two electrical terminals secured to the second connector body, the second connector body and the two electrical terminals of the second electrical connector mechanically and electrically connecting to the second power distribution subsystem;

a third electrical connector positioned at least partially within the second trunk portion, the third electrical connector including;

a third connector body including a third rotation-locking structure, and

two electrical terminals secured to the third connector body, the third connector body and the two electrical terminals of the third electrical connector mechanically and electrically connecting to the second power distributions subsystem inside the second trunk portion;

a third tree portion, including;

a third trunk portion,

a third power distribution system,

a fourth electrical connector positioned at least partially within the third trunk portion, the fourth electrical connector including;

a fourth connector body including a fourth rotation-locking structure; and

two electrical terminals secured to the fourth connector body, the fourth connector body, and the two electrical terminals of the fourth electrical connector mechanically and electrically connecting to the third power distribution system inside the third trunk portion;

wherein the first rotation-locking structure of the first connector body is configured to engage the second rotation-locking structure of the second connector body and the third rotation-locking structure of the third connector body is configured to engage the fourth rotation-locking structure of the fourth connector body.

2. The lighted artificial tree of claim 1, wherein the two electrical terminals of the first electrical connector and/or the two electrical terminals of the second electrical connector are coaxial.

3. The lighted artificial tree of claim 1, wherein the first rotation-locking structure comprises a first plurality of teeth and the second rotation-locking structure comprises a second plurality of teeth.

4. The lighted artificial tree of claim 2, wherein a first end of the first connector body and a first end of the second connector body are substantially circular.

5. The lighted artificial tree of claim 3, wherein the first plurality of teeth are distributed circumferentially about the first end of the first connector body and the second plurality of teeth are distributed circumferentially about the first end of the second connector body, and wherein the first plurality of teeth are equidistantly spaced about the first end of the first connector body and the teeth are equidistantly spaced about the first end of the second connector body.

6. The lighted artificial tree of claim 1, wherein the second electrical connector is a female electrical connector, and the two electrical terminals of the second electrical connector comprise first and second coaxial electrical contacts, the second electrical connector further comprising an axially extending cylindrical wall disposed around the first and second coaxial electrical contacts.

7. The lighted artificial tree of claim 1, wherein the first rotation-locking structure comprises a plurality of projections distributed about a surface of the first connector body, and the plurality of projections define a plurality of recesses between the projections.

8. The lighted artificial tree of claim 6, wherein the plurality of projections are distributed circumferentially about the surface of the first connector body.

9. The lighted artificial tree of claim 1, wherein the first rotation-locking structure and the third rotation-locking structure each comprise a plurality of ridges and the second rotation-locking structure and the fourth rotation-locking structures each comprise a plurality of grooves.

10. The lighted artificial tree of claim 1, wherein each ridge of the plurality of ridges is positioned apart from any adjacent ridge.

11. A lighted artificial tree, comprising:

a first cylindrical trunk body (i) defining a first lengthwise axis and a first trunk cavity and (ii) including a first end defining an opening of the first trunk cavity;

a second cylindrical trunk body (i) defining a second lengthwise axis and a second trunk cavity and (ii) including a second end defining an opening of the second trunk cavity, the second end of the second cylindrical trunk body configured to couple to the first end of the first cylindrical trunk body;

a first electrical connector positioned at least in part within the first trunk cavity of the first trunk body, the first electrical connector including (i) a first connector body, (ii) a first electrical terminal, and (iii) a second electrical terminal, the first connector body defining a key projecting from a surface of the first connector body;

a second electrical connector positioned at least in part within the second trunk cavity of the second end of the second trunk body and including a second connector body, a first electrical terminal, and a second electrical terminal, the second connector body defining a keyway configured to receive the key of the first connector body of the first electrical connector, the second electrical connector connectable to the first electrical connector in only a single rotational alignment position;

wherein the first trunk body couples to the second body such that the first terminal of the first electrical connector makes an electrical connection with the first terminal of the second electrical connector and the second terminal of the first electrical connector makes an electrical connection with the second terminal of the second electrical connector.

12. The lighted artificial tree of claim 11, wherein the key comprises a projecting portion located at an outside edge of the first electrical connector, and the keyway comprises a slot located at an outside edge of the second electrical connector, the slot configured for receiving the key.

13. The lighted artificial tree of claim 11, wherein the key projects axially and away from a top planar surface of the first connector body of the first electrical connector.

14. The lighted artificial tree of claim 11, wherein the first and the second electrical terminals of the first electrical connector comprises a pair of pin terminals.

15. The lighted artificial tree of claim 11, wherein the first and the second electrical terminals of the first electrical connector comprises a pair of coaxial terminals.

16. A lighted artificial tree, comprising:

a first cylindrical trunk body (i) defining a first lengthwise axis and a first trunk cavity and (ii) including a first end defining an opening of the first trunk cavity;

a second cylindrical trunk body (i) defining a second lengthwise axis and a second trunk cavity and (ii) including a second end defining an opening of the second trunk cavity, the second end of the second cylindrical trunk body configured to couple to the first end of the first cylindrical trunk body;

a first electrical connector positioned wholly within the first trunk cavity of the first end of the first trunk body, the first electrical connector including (i) a first connector body comprising a polymer material, (ii) a first electrical terminal, and (iii) a second electrical terminal, the first connector body defining a first key portion;

a second electrical connector positioned at least partially within the second trunk cavity of the second end of the second trunk body, the second electrical connector including (i) a second connector body comprising the polymer material, (ii) a first electrical terminal, and (iii) a second electrical terminal, the second connector body defining a first keyway configured to receive the key portion of the first electrical connector;

wherein the first connector body is configured to mechanically couple to the second connector body in one of a first rotational alignment or a second rotational alignment, such that the key portion of the first trunk electrical connector is received by the keyway of the second trunk connector and the first terminal of the first electrical connector makes an electrical connection with the first terminal of the second electrical connector and the second terminal of the first electrical connector makes an electrical connection with the second terminal of the second electrical connector.

17. The lighted artificial tree of claim 16, wherein the first connector body includes a second key and the second connector body includes a second keyway, the second keyway configured to receive the first or the second key.

18. The lighted artificial tree of claim 16, wherein the first trunk body is configured to couple with the second trunk body in any rotational orientation prior to the first connector body coupling with the second connector body.

19. The lighted artificial tree of claim 16, wherein the first and second electrical terminals of the first connector and/or the first and second electrical terminals of the second electrical connector are coaxial.

20. A lighted artificial tree, comprising:

a first tree portion, including;

a first trunk portion;

a first plurality of wires, each of the first plurality of wires comprising an insulated conductor;

a first electrical connector positioned at least partially within the first trunk portion, the first electrical connector including (i) a first connector body, (ii) two electrical terminals secured to the first connector body, and (iii) a first rotation-locking structure, the two electrical terminals of the first electrical connector mechanically and electrically connecting to the first plurality of wires inside the first trunk portion;

a second tree portion, including;

a second trunk portion;

a second plurality of wires, each of the second plurality of wires comprising an insulated conductor;

a second electrical connector positioned at least partially within the second trunk portion, the second electrical connector including (i) a second connector body, (ii) two electrical terminals secured to the second connector body, and (iii) a second rotation-locking structure, the two electrical terminals of the second electrical connector mechanically and electrically connecting to the second plurality of wires;

wherein the first rotation-locking structure of the first connector body is configured to engage the second rotation-locking structure of the second connector body.

21. The lighted artificial tree of claim 20, wherein the first rotation-locking structure comprises a plurality of projections distributed about a surface of the first connector body, and the plurality of projections define a plurality of recesses between the projections.

22. The lighted artificial tree of claim 21, wherein the plurality of projections are distributed circumferentially about the surface of the first connector body.

23. The lighted artificial tree of claim 22, wherein the plurality of projections and the plurality of first recesses form a tooth pattern.

24. The lighted artificial tree of claim 20, wherein the first connector body includes an insulating portion projecting outwardly from a surface of the first connector body.

25. The lighted artificial tree of claim 24, wherein the insulating portion projecting outwardly from the surface of the first connector body comprises a cylindrical portion defining an inside cavity, and a portion of at least one of the two electrical contacts of the first electrical connector is inside the cavity and a portion of the other of the two electrical contacts of the first electrical connector is outside the inside cavity, such that the cylindrical portion separates the portion of the at least one of the two electrical contacts of the first electrical connector and the portion of the other of the two electrical contacts of the first electrical connector.

26. The lighted artificial tree of claim 25, wherein the insulating portion projecting outwardly from the surface of the first connector body projects further away from the surface than one or more of the two electrical contacts of the first electrical connector.

27. The lighted artificial tree of claim 26, wherein at least one of the two electrical terminals of the first electrical connector comprise a cylindrical shape.

28. The lighted artificial tree of claim 24, wherein the insulating portion projecting outwardly from the surface of the first connector body comprises a cylindrical portion defining an inside cavity, and a portion of the two electrical contacts of the first electrical connector is inside the cavity.

29. The lighted artificial tree of claim 20, wherein a height of one of the two electrical terminals of the first electrical connector is greater than the other of the two electrical terminals of the first electrical connector such that an end of the one of the two electrical terminals of the first electrical connector is further from a top surface of the first connector body as compared to an end of the other one of the two electrical terminals of the first electrical connector, the top surface being a planar surface perpendicular to a direction of the height of the one of the two electrical terminals of the first electrical connector.

30. The lighted artificial tree of claim 20, further comprising a first light string in electrical connection with the first electrical connector, and a second light string in electrical connection with the second electrical connector.