Auxiliary power circuit and method of use

• US 10,523,003 B2
• Filed: 01/30/2017
• Issued: 12/31/2019
• Est. Priority Date: 01/30/2017
• Status: Active Grant

• Current Assignee: Cummins Enterprise, LLC (Cummins Incorporated)
• Original Assignee: Cummins Enterprise Incorporated
• Inventors: Hart, Patrick Hammel, Hickey, Darren, Wang, Honggang
• Primary Examiner(s): Barnie, Rexford N
• Assistant Examiner(s): Vu, Toan T
• Application Number:
  US15/419,776
• Publication Number:
  US 20180219373A1
• Time in Patent Office: 1,065 Days
• Field of Search: 307121, 307 91, 307 101, 429 12, 429 20, 429 23, 429430, 429432, 429900, 320124
• CPC Class Codes: H02J 1/14 Balancing the load in a network
• CPC Class Codes: H02J 2300/30 The power source being a fuel cell
• CPC Class Codes: H02J 7/0063 with circuits adapted for supplying loads from the battery
• CPC Class Codes: H02J 7/007182 in response to battery voltage

Abstract

An auxiliary power circuit includes an impedance circuit, a switch, and a controller. The switch is coupled in series with the impedance circuit. The switch is configured to selectively couple the impedance circuit to a power source. The controller is coupled to the switch. The controller is configured to close the switch when an output voltage of the power source exceeds a voltage threshold.

Claims

1. An auxiliary power circuit comprising:

a plurality of auxiliary loads coupled in parallel, said plurality of auxiliary loads including an impedance circuit;

a plurality of respective switches serially coupled to said plurality of auxiliary loads, said plurality of respective switches configured to selectively couple the plurality of auxiliary loads to a power source; and

a controller coupled to said plurality of respective switches, said controller configured to;

select said impedance circuit from among the plurality of auxiliary loads based on the output voltage; and

close a first switch of the plurality of respective switches upon selection of said impedance circuit.

2. The auxiliary power circuit in accordance with claim 1, wherein said impedance circuit comprises an auxiliary load coupled in series with said first switch.

3. The auxiliary power circuit in accordance with claim 2, wherein said auxiliary load comprises an electric heater associated with the power source.

4. The auxiliary power circuit in accordance with claim 1, wherein said first switch comprises an electro-mechanical contactor configured to be commutated based on a control signal transmitted from said controller.

5. The auxiliary power circuit in accordance with claim 1 further comprising a disconnect switch serially coupled between the power source and a load, said disconnect switch configured to open when the output voltage exceeds the voltage threshold.

6. The auxiliary power circuit in accordance with claim 1 further comprising a voltage sensor configured to measure the output voltage of the power source, said voltage sensor coupled to said controller.

7. The auxiliary power circuit in accordance with claim 1, wherein said impedance circuit comprises a variable load DC-to-DC converter coupled in series with said first switch.

16. The method in accordance with claim 6 further comprising comparing the output voltage measurement to the first voltage threshold, wherein the first voltage threshold is defined as a voltage limit for electrical equipment configured to be powered by the power source.

8. An electrical system comprising:

a power source;

an auxiliary power circuit configured to power an auxiliary load, said auxiliary power circuit coupled to said power source and configured to selectively couple said power source to a load, said auxiliary power circuit comprising;

a plurality of auxiliary loads coupled in parallel with each other and the load, said plurality of auxiliary loads including an impedance circuit; and

a plurality of respective switches serially coupled to said plurality of auxiliary loads, said plurality of respective switches configured to selectively couple the plurality of auxiliary loads to the power source; and

a controller coupled to said auxiliary power circuit, said controller configured to operate said auxiliary power circuit to draw a predetermined current through a first auxiliary load of the plurality of auxiliary loads when an output voltage of said power source exceeds a voltage threshold, said controller further configured to;

select said impedance circuit from among the plurality of auxiliary loads based on the output voltage; and

close said switch upon selection of said impedance circuit.

9. The electrical system in accordance with claim 8, wherein said power source comprises a fuel cell stack having an open-circuit output voltage that exceeds the voltage threshold.

10. The electrical system in accordance with claim 8, wherein said controller is further configured to generate and transmit a plurality of control signals to commutate said plurality of respective switches.

11. The electrical system in accordance with claim 8 further comprising a voltage sensor coupled to said controller, said voltage sensor configured to measure the output voltage of said power source.

12. The electrical system in accordance with claim 8, wherein said controller is further configured to select said first auxiliary load based on the output voltage to induce the predetermined current.

13. The electrical system in accordance with claim 8 further comprising an inverter configured to convert a direct current (DC) voltage generated by said power source to an alternating current (AC) voltage to provide to the load, wherein said inverter defines the voltage threshold.

14. The electrical system in accordance with claim 8, wherein said auxiliary power circuit includes a variable load DC-to-DC converter configured to be selectively set to a variable load set point.

15. A method of operating an auxiliary power circuit to power an auxiliary load, said method comprising:

measuring an output voltage of a power source, wherein measuring the output voltage comprises receiving an output voltage measurement from a voltage sensor at a controller;

closing a switch of the auxiliary power circuit to couple an auxiliary load of the auxiliary power circuit to the power source when the output voltage exceeds a first voltage threshold;

drawing a predetermined current from the power source through the auxiliary load to reduce the output voltage;

opening the switch to decouple the auxiliary load when the output voltage falls below a second voltage threshold; and

comparing the output voltage measurement to the second voltage threshold, wherein the second voltage threshold is defined as less than the first voltage threshold.

17. A method of operating an auxiliary power circuit to power an auxiliary load, said method comprising:

measuring an output voltage of a power source, wherein measuring the output voltage comprises receiving an output voltage measurement from a voltage sensor at a controller;

closing a switch of the auxiliary power circuit to couple an auxiliary load of the auxiliary power circuit to the power source when the output voltage exceeds a first voltage threshold;

drawing a predetermined current from the power source through the auxiliary load to reduce the output voltage;

opening the switch to decouple the auxiliary load when the output voltage falls below a second voltage threshold; and

selecting, by the controller and based on the output voltage measurement, the auxiliary load and the switch from among a plurality of different auxiliary loads and a plurality of respective switches.

18. The method in accordance with claim 17 further comprising:

selecting a second auxiliary load and a second corresponding switch from among the plurality of auxiliary loads and the plurality of respective switches when the output voltage falls below a second voltage threshold; and

closing the second corresponding switch to couple the second auxiliary load to the power source.