Sole structure with side stiffener for article of footwear

• US 10,524,542 B2
• Filed: 11/22/2013
• Issued: 01/07/2020
• Est. Priority Date: 11/22/2013
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Avar, Eric P.
• Primary Examiner(s): Kinsaul, Anna K
• Assistant Examiner(s): Hall, F Griffin
• Application Number:
  US14/087,138
• Publication Number:
  US 20150143720A1
• Time in Patent Office: 2,237 Days
• Field of Search: 36 68, 36 69, 36107, 36 89, 36 90, 36 92, 36114, 36115, 36126-130, 36132, 36100, 36101
• CPC Class Codes: A43B 1/04 braided, knotted, knitted or crocheted
• CPC Class Codes: A43B 13/127 the midsole being multilayer
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/0275 with a part of the upper particularly rigid, e.g. resisting articulation or torsion
• CPC Class Codes: A43B 23/042 Uppers made of one piece one piece slippers A43B3/106; one piece sandals A43B3/124
• CPC Class Codes: A43B 23/08 Heel stiffeners; Toe stiffeners
• CPC Class Codes: A43B 23/088 Heel stiffeners A43B23/10, A43B23/14, A43B23/16, A43B23/17 take precedence
• CPC Class Codes: A43B 23/16 made of impregnated fabrics, plastics or the like A43B23/086 takes precedence

Abstract

An article of footwear includes an upper having a knitted component formed of unitary knit construction. The knitted component also includes an external surface. Moreover, the footwear includes a sole structure that is coupled to the upper. The sole structure includes an intermediate member with a first surface. The first surface is attached to the external surface of the knitted component. The sole structure also includes at least one stiffener that is attached to the intermediate member. The intermediate member is disposed between the stiffener and the external surface of the knitted component.

Claims

1. An article of footwear comprising:

an upper that includes a knitted component formed of unitary knit construction, the knitted component including an external surface; and

a sole structure that is coupled to the upper, the sole structure including;

an intermediate member with a first surface, the first surface being attached to the external surface of the knitted component,

a first stiffener located in at least one of a midfoot region and a forefoot region, the first stiffener having a first portion that is attached to the intermediate member, the first portion having a vertical height, and a second portion that extends a horizontal length from the first portion such that the first stiffener has a generally L-shaped cross-section,

wherein the vertical height of the first portion extends from a junction with the second portion to a first terminal end and wherein the second portion extends from the junction with the first portion and terminates at a second terminal end, and wherein the first terminal end is separated from the junction by a greater distance than the second terminal end is separated from the junction;

wherein the intermediate member is disposed between the first stiffener and the external surface of the knitted component; and

a base member including an upper surface, wherein the upper surface of the base member includes a base recess and wherein the base recess is recessed into the upper surface of the base member and is configured to receive the second portion of the first stiffener therein.

2. The article of footwear of claim 1, wherein the intermediate member further includes a second surface that faces away from the external surface of the knitted component, and wherein the first stiffener is attached to the second surface of the intermediate member.

3. The article of footwear of claim 1, wherein the second portion includes an inner surface that generally faces the upper and an outer surface that generally faces the base member, and wherein the outer surface is attached to the base member.

4. The article of footwear of claim 2, wherein the second surface of the intermediate member includes a recess, and the second surface of the intermediate member includes a portion that is adjacent the recess, wherein the first stiffener includes an exterior surface, and wherein the exterior surface is substantially flush with the adjacent portion.

5. The article of footwear of claim 1, wherein the upper includes a heel portion, a medial side, and a lateral side, wherein the sole structure further comprises a medial stiffener and a lateral stiffener, wherein the medial stiffener is disposed at the heel portion on the medial side, wherein the lateral stiffener is disposed at the heel portion on the lateral side, and wherein the intermediate member is exposed between the medial stiffener and the lateral stiffener.

6. The article of footwear of claim 1, wherein the upper includes a midfoot portion and a lateral side, and wherein the first stiffener is disposed at the midfoot portion on the lateral side.

7. The article of footwear of claim 1, wherein the first stiffener has a three-dimensionally curved surface.

8. The article of footwear of claim 1, wherein the upper has a first stiffness, the intermediate member has a second stiffness, and the first stiffener has a third stiffness, wherein the third stiffness is greater than the second stiffness, and wherein the second stiffness is greater than the first stiffness.

9. An article of footwear comprising:

an upper with a first wall and a second wall, the first wall and the second wall being separated at a distance from each other to at least partially define a void that is configured to receive a foot; and

a sole structure having a heel portion, a midfoot portion, and a forefoot portion extending along a longitudinal axis, the sole structure coupled to the upper and including;

at least one stiffener with a generally vertically oriented first portion and a generally horizontally oriented second portion, wherein the at least one stiffener is located longitudinally forward of the heel portion,

wherein the first portion extends from a junction with the second portion to a first terminal end and wherein the second portion extends from the junction with the first portion and terminates at a second terminal end, and wherein the second terminal end is located between a lateral side and a medial side of the sole structure;

an intermediate member with a first surface and a second surface, the first surface being attached to the upper, the second surface facing away from the first surface, the second surface including an intermediate recess, the intermediate recess being configured to receive the correspondingly-shaped first portion of the at least one stiffener, the first portion of the at least one stiffener being attached to the intermediate member, and

a base member that extends between the first wall and the second wall of the upper, the base member including an upper surface facing the upper and a ground engaging surface, and

wherein the upper surface of the base member includes a base recess, wherein the base recess is recessed into the upper surface of the base member and is configured to receive the second portion of the at least one stiffener.

10. The article of footwear of claim 9, wherein the second portion of the at least one stiffener is attached to the upper surface of the base member.

11. The article of footwear of claim 9, wherein the second portion of the at least one stiffener includes an inner surface, wherein the upper surface of the base member includes a portion that is adjacent the base recess, and wherein the inner surface of the at least one stiffener is substantially flush with the adjacent portion of the upper surface of the base member.

12. The article of footwear of claim 9, wherein the base member includes an outsole and a base pad, wherein the base pad is disposed between the outsole and the upper, wherein the outsole defines the ground engaging surface, wherein the base pad includes a lower surface that is attached to the outsole, and wherein the base pad defines the upper surface with the base recess.

13. The article of footwear of claim 9, wherein the upper includes a knitted component formed of unitary knit construction, the knitted component including an external surface, the first surface of the intermediate member being attached to the external surface of the knitted component.

14. The article of footwear of claim 9, wherein the at least one stiffener includes an outer surface, and wherein the outer surface is substantially flush with a portion of the second surface of the intermediate member that is adjacent the intermediate recess.

19. The article of footwear of claim 9, wherein the first portion of the at least one stiffener comprises an outer surface and wherein the outer surface of the at least one stiffener is substantially flush with the second surface of the intermediate member.

20. The article of footwear of claim 9, wherein the base member extends along a longitudinal axis between a first end located in the heel region and a second end opposite the first end, and wherein the base recess is formed in the upper surface of the base member at a location adjacent the second end.

15. An article of footwear comprising:

an upper; and

a sole structure that is coupled to the upper, the sole structure including;

an intermediate member with a first surface and a second surface, the first surface being attached to the upper, the second surface facing away from the upper, a first stiffener located on only one of a lateral side and a medial side of the article of footwear, the first stiffener including a first inner surface and a first outer surface, the first inner surface being attached to the second surface of the intermediate member, the first outer surface facing away from the intermediate member, and a second stiffener located on the other of only one of a lateral side and a medial side of the article of footwear, the second stiffener including a second inner surface and a second outer surface, the second inner surface being attached to the second surface of the intermediate member, the second outer surface facing away from the intermediate member, the first stiffener and the second stiffener being separate distinct structures that are spaced apart and detached from each other, the intermediate member including an exposed portion that is exposed between the first stiffener and the second stiffener, and a third stiffener being a separate distinct structure that is spaced apart and detached from the first and second stiffeners, the third stiffener including a generally vertically oriented first portion and a generally horizontally oriented second portion, wherein the first portion of the third stiffener extends from a junction with the second portion to a first terminal end and wherein the second portion extends from the junction with the first portion and terminates at a second terminal end, and wherein the second terminal end terminates before a midline extending between a forefoot and a heel of the article of footwear, and wherein the intermediate member comprises an intermediate recess that is correspondingly shaped to the first portion of the third stiffener and wherein the intermediate recess is configured to receive the first portion of the third stiffener therein and, a base member including an upper surface facing the upper, wherein the upper surface of the base member includes a base recess and wherein the base recess is recessed into the upper surface of the base member and is configured to receive the second portion of the third stiffener therein.

16. The article of footwear of claim 15, wherein the upper includes a heel portion, a medial side, and a lateral side, wherein the first stiffener is disposed at the heel portion on the lateral side, wherein the second stiffener is disposed at the heel portion on the medial side, and wherein the exposed portion of the intermediate member is exposed at the heel portion between the medial side and the lateral side.

17. The article of footwear of claim 16, wherein the upper further includes a midfoot portion, and wherein the third stiffener is disposed at the midfoot portion on the lateral side.

18. The article of footwear of claim 15, wherein the upper includes a knitted component formed of unitary knit construction, the knitted component including an external surface, the first surface of the intermediate member being attached to the external surface of the knitted component.