Automatically reloading suture passer devices and methods

• US 10,524,779 B2
• Filed: 10/07/2016
• Issued: 01/07/2020
• Est. Priority Date: 12/16/2013
• Status: Active Grant

• Current Assignee: Ceterix Orthopaedics, Inc (Smith & Nephew PLC)
• Original Assignee: Ceterix Orthopaedics, Inc (Smith & Nephew PLC)
• Inventors: Murillo, Michael, Hendricksen, Michael J., Ben-Haim, Yoav
• Primary Examiner(s): Hollm, Jonathan A
• Application Number:
  US15/289,054
• Publication Number:
  US 20170027558A1
• Time in Patent Office: 1,187 Days
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/0482 Needle or suture guides guides for drills, pins or wire A61B17/17; for puncturing needles A61B17/3403
• CPC Class Codes: A61B 17/0483 Hand-held instruments for holding sutures A61B17/0469 takes precedence; other holders for needles or sutures A61B17/06061; surgical forceps A61B17/28; surgical pincettes A61B17/30
• CPC Class Codes: A61B 17/0485 Devices or means, e.g. loops, for capturing the suture thread and threading it through an opening of a suturing instrument or needle eyelet
• CPC Class Codes: A61B 17/06066 Needles, e.g. needle tip configurations making needles B21G1/00
• CPC Class Codes: A61B 17/062 Needle manipulators
• CPC Class Codes: A61B 2017/00115 with audible or visual output with imaging means A61B90/37, A61B34/20
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/0053 Loading magazines or sutures into applying tools
• CPC Class Codes: A61B 2017/0472 Multiple-needled, e.g. double-needled, instruments
• CPC Class Codes: A61B 2017/0477 with pre-tied sutures
• CPC Class Codes: A61B 2017/06042 located close to needle tip
• CPC Class Codes: A61B 2017/06047 located at the middle of the needle
• CPC Class Codes: A61B 2017/06095 pliable
• CPC Class Codes: A61B 2017/2933 camming or guiding means
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument

Abstract

Suture passers and methods of use. Described herein are suture passers preloaded with suture, including cartridges that couple to a suture passer to form a loaded suture passer; the suture passer may be operated to pass one or more lengths of suture without having to be manually reloaded. In particular, described herein are preloaded and automatically reloading apparatuses typically.

Claims

1. A suture passer system with a preloaded suture, the system comprising:

an elongate body extending distally and proximally;

a first jaw coupled to a distal end of the elongate body; and

a second jaw removably coupled to the elongate body, wherein the second jaw comprises;

a tissue penetrator configured to slide distally and proximally within the second jaw;

a suture within the second jaw, the suture comprising a first bight region loaded in a suture engagement region at a distal end region of the tissue penetrator, and a second bight region loaded in a suture holding region within the second jaw; and

a releasable hold on the tissue penetrator configured to cooperate with the suture holding region to adjust tension on a first end portion of the suture such that when the tissue penetrator is advanced distally, tension is reduced and when the tissue penetrator is withdrawn proximally tension is increased so that the second bight region is drawn into the suture engagement region after the first bight region has been removed.

2. The suture passer system of claim 1, wherein the second jaw includes an engagement region that is configured to releasably engage with a complimentary engagement region of the elongate body.

3. The suture passer system of claim 1, wherein the second jaw is configured to retain the suture in a preloaded configuration such that the first bight is loaded in the suture engagement region of the tissue penetrator when the second jaw is uncoupled from the elongate body.

4. The suture passer system of claim 3, wherein in the preloaded configuration, the second bight region is loaded in the suture holding region.

5. The suture passer system of claim 1, wherein the suture passer system further comprises a handle, wherein the second jaw is configured to releasably couple with the elongate body such that distal and proximal sliding of the tissue penetrator within the second jaw is controllable via a control of the handle.

6. The suture passer system of claim 1, wherein the releasable hold comprises a sled operatively coupled to the tissue penetrator and a handle of the suture passer, to facilitate the distal and proximal sliding of the tissue penetrator and releasably hold the first end portion of the suture.

7. A method of operating a suture passer that is preloaded with a suture, the method comprising:

coupling a jaw cartridge to an elongate body of the suture passer, wherein the suture passer includes a first jaw pivotally coupled to a distal end region of the elongate body, further wherein the jaw cartridge comprises a second jaw, a first bight of the suture, a second bight of suture, a tissue penetrator and a releasable hold configured to adjust tension on the second bight of suture;

forming a distal-facing opening between the first jaw and the second jaw by sliding the second jaw distally relative to the elongate body;

extending a distal tip of a tissue penetrator from within the second jaw and across the distal-facing opening, wherein the tissue penetrator comprises a suture engagement region that is preloaded with the first bight region of the suture, wherein while extending the tissue penetrator, tension on the second bight of suture is reduced;

holding the first bight region with the first jaw and retracting the distal tip of the tissue penetrator into the second jaw;

withdrawing the tissue penetrator within the second jaw to increase tension to the first length of suture, so that the second bight region is drawn into the suture engagement region of the tissue penetrator; and

extending the distal tip of the tissue penetrator from the second jaw and across the distal-facing opening, wherein the tissue penetrator is carrying the second bight region of the suture.

8. The method of claim 7, wherein coupling the jaw cartridge comprises engaging a housing engagement region on the jaw cartridge to the elongate body of the suture passer to slideably couple the cartridge to the elongate body.

9. The method of claim 7, wherein the jaw cartridge comprises the suture in a preloaded configuration prior to coupling the jaw cartridge to the elongate body.

10. The method of claim 9, wherein in the preloaded configuration, the second bight region of the suture is loaded in a suture holding region of the jaw cartridge.

11. The method of claim 7, wherein coupling the jaw cartridge comprises engaging an engagement region of the jaw cartridge with a complimentary engagement region of the elongate body.

12. The method of claim 7, further comprising uncoupling the jaw cartridge from the elongate body.

13. The method of claim 7 wherein coupling comprises aligning a keyed region of the cartridge with a keyed region of the elongate body, following by sliding the cartridge proximally wherein the entire jaw cartridge is proximally disposed relative to the upper jaw.

14. A method of operating a suture passer, the method comprising:

inserting a keyed region of a replaceable jaw cartridge with an engagement region of an elongate body of the suture passer and sliding the replaceable jaw cartridge proximally, so as to secure the replaceable jaw cartridge with the elongate body, wherein the elongate body includes a first jaw pivotally coupled to a distal end region of the elongate body and the step of sliding positions a distal-most end of the replaceable jaw cartridge proximally from the first jaw;

the replaceable jaw cartridge comprising a second jaw, a first bight region of a suture, a second bight region of the suture, a tissue penetrator and a releasable hold coupled to both the tissue penetrator and to a length of the suture extending from the second bight region;

forming a distal-facing opening between the first jaw and the second jaw by sliding the second jaw distally relative to the elongate body;

extending the tissue penetrator and the first bight region from within the second jaw across the distal-facing opening, wherein while extending the tissue penetrator, the releasable hold cooperates with the tissue penetrator to reduce tension on the second bight region;

holding the first bight region with the first jaw and retracting the distal tip of the tissue penetrator into the second jaw;

withdrawing the tissue penetrator within the second jaw to increase tension on the second bight region, so that the second bight region is drawn into a suture engagement region of the tissue penetrator; and

extending the tissue penetrator from the second jaw and across the distal-facing opening, wherein the tissue penetrator is carrying the second bight region of the suture.

15. The method of operating the suture passer of claims 7 or 14 wherein the releasable hold comprises a sled configured to couple with the tissue penetrator to drive advancement and retraction of the tissue penetrator and to releasably hold the length of suture on the tissue penetrator.