Surgical staples with expandable backspan

• US 10,524,784 B2
• Filed: 05/05/2017
• Issued: 01/07/2020
• Est. Priority Date: 05/05/2017
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Kostrzewski, Stanislaw
• Primary Examiner(s): Smith, Scott A
• Application Number:
  US15/587,747
• Publication Number:
  US 20180317907A1
• Time in Patent Office: 977 Days
• Field of Search: 227 19, 2271761, 2271751, 2271801, 606104, 606139, 606153, 606213, 606219, 411219, 411457
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00862 elastic or resilient for sutures A61B2017/0618
• CPC Class Codes: A61B 2017/00884 enhancing wound closure
• CPC Class Codes: A61B 2017/00893 pharmaceutically effective
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/0725 with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter

Abstract

A surgical staple includes a body having a first leg, a second leg, and a backspan. The first and second legs each have a first end portion and a second end portion. The backspan has a first portion, a second portion, and a third portion. The first portion of the backspan includes a looped member having a first end portion and a second end portion. The second portion of the backspan extends between the first end portion of the first leg and the first end portion of the looped member. The third portion of the backspan extends between the first end portion of the second leg and the second end portion of the looped member. The second portion of the backspan and the third portion of the backspan are in lateral contact.

Claims

1. A staple cartridge assembly for use with a surgical stapling instrument, the staple cartridge assembly comprising:

a plurality of surgical staples supported in a spaced relation to each other, each of the plurality of surgical staples including;

a first leg having a first end portion and a second end portion;

a second leg having a first end portion and a second end portion; and

a backspan including;

a first portion having a looped member, the looped member including a first end portion and a second end portion;

a second portion extending between the first end portion of the first leg and the first end portion of the looped member; and

a third portion extending between the first end portion of the second leg and the second end portion of the looped member;

a staple cartridge having a plurality of staple pockets disposed in rows and skewingly positioned relative to a longitudinal axis of the staple cartridge, wherein each of the plurality of staple pockets is configured to receive at least one of the plurality of surgical staples such that the first leg and the second leg of each of the plurality of surgical staples is longitudinally aligned relative to the first leg and the second leg of each of the other plurality of surgical staples; and

a plurality of pushers, each of the plurality of pushers associated with a respective one of the plurality of staple pockets and each of the plurality of pushers configured to advance one of the plurality of surgical staples from the respective one of the plurality of staple pockets.

2. The staple cartridge assembly according to claim 1, wherein each of the plurality of staple pockets includes a contour having a first segment shaped and dimensioned to receive the first leg of the surgical staple, a second segment shaped and dimensioned to receive the second leg of the surgical staple, and an intermediate segment shaped and dimensioned to receive the backspan of the surgical staple, wherein the contour of each of the plurality of staple pockets are skewingly positioned relative to the longitudinal axis of the staple cartridge.

3. The staple cartridge assembly according to claim 1, wherein each of the plurality of pushers includes a staple seat configured to releasably receive a respective backspan of each of the plurality of surgical staples, the staple seat being skewingly positioned relative to a longitudinal axis of each of the plurality of pushers, wherein the staple seat of each of the plurality of pushers is adapted to align each of the plurality of surgical staples with each of the plurality of staple pockets of the staple cartridge.

4. The staple cartridge assembly according to claim 3, wherein the staple seat of each of the plurality of pushers includes a first wall projecting from a first portion of the staple seat, and a second wall projecting from a second portion of the staple seat, the first wall and the second wall defining a skewed channel extending between the first portion of the staple seat and the second portion of the staple seat, the skewed channel being skewingly positioned relative to the longitudinal axis of the pusher.

5. The staple cartridge assembly according to claim 4, wherein the skewed channel of the staple seat of each of the plurality of pushers is adapted to releasably receive the respective backspan of each of the plurality of surgical staples such that each of the plurality of surgical staples are skewingly positioned on the staple seat of each of the plurality of pushers relative to the longitudinal axis of each of the plurality of pushers.

6. The staple cartridge assembly according to claim 4, wherein when each of the plurality of surgical staples are positioned on a respective staple seat of each of the plurality of pushers, the first wall of respective staple seat is configured to engage the second portion of the respective backspan of each of the plurality of surgical staples and the second wall of the respective staple seat is configured to engage the third portion of the respective backspan of each of the plurality of surgical staples to releasably receive the respective backspan of each of the plurality of surgical staples.