Modular pulmonary treatment system

• US 10,525,228 B2
• Filed: 10/12/2016
• Issued: 01/07/2020
• Est. Priority Date: 01/23/2012
• Status: Active Grant

• Current Assignee: Aeon Research And Technology, Inc.
• Original Assignee: Aeon Research And Technology, Inc.
• Inventors: Dhuper, Sunil Kumar, Marler, Greg
• Primary Examiner(s): Boecker, Joseph D.
• Application Number:
  US15/291,679
• Publication Number:
  US 20170100558A1
• Time in Patent Office: 1,182 Days
• CPC Class Codes: A61M 16/0078 Breathing bags
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 16/0833 T- or Y-type connectors, e.g. Y-piece
• CPC Class Codes: A61M 16/0875 Connecting tubes
• CPC Class Codes: A61M 16/1045 Devices for humidifying or heating the inspired gas by using recovered moisture or heat from the expired gas
• CPC Class Codes: A61M 16/12 by mixing different gases
• CPC Class Codes: A61M 16/127 by Venturi effect, i.e. entrainment mixers
• CPC Class Codes: A61M 16/14 by mixing different fluids, one of them being in a liquid phase
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
• CPC Class Codes: A61M 16/209 Relief valves
• CPC Class Codes: A61M 2202/0208 Oxygen

Abstract

A patient interface system for delivering a gas to a patient includes a patient interface device that includes at least one inhalation valve and at least one exhalation valve. The system also includes a venturi device that has at least one port for connection to a gas source. The venturi device has at least one primary air entrainment window and at least one secondary air entrainment window which is downstream of the at least one primary air entrainment window. The inhalation valve is disposed between: (1) the main body and (2) the primary and secondary air entrainment windows of the venturi device. At least one of the primary air entrainment window and secondary air entrainment window includes a means for closing the respective window, thereby changing a degree at which the respective window is open and changing a flow rate of the air flowing through the respective window.

Claims

1. A patient interface device for delivering a gas to a patient comprising:

a main body for placement against a face of the patient, the main body including a conduit portion that is open at a first end to a hollow interior of the main body and a free second end for attachment to another object in a sealed manner;

at least one exhalation valve assembly that is disposed within a first port formed in the main body and includes an exhalation valve member that is configured to vent exhaled air when open;

a primary inhalation valve assembly that is disposed within the conduit portion and includes a primary valve member that moves between open and closed positions;

a secondary inhalation valve assembly that is disposed within a second port formed in the main body and includes a secondary valve member that moves between open and closed positions; and

a mask valve assembly which includes a body in which the exhalation and secondary inhalation valve assemblies are disposed and for receipt within the main body, the body of the mask valve assembly including a first locator member which mates with a complementary second locator member formed in the conduit portion for coupling the mask valve assembly to the conduit portion;

wherein the body includes an HME (heat moisture exchange) seat for receiving an HME unit and being located in relationship to the least one primary inhalation valve assembly and the at least one exhalation valve assembly to;

(1) allow passage of inhaled gas, that flows through the primary inhalation valve assembly, through the HME seat before flowing into the hollow interior of the main body and to the patient and (2) allow passage of exhaled gas from the patient through the HME seat before exiting to atmosphere through the at least one exhalation valve assembly, wherein the HME seat is at least partially defined by a wall that is integral to the main body and defines a hollow space for receiving the HME unit, the wall being constructed for mating with the HME unit for the secure, yet releasable, attachment of the HME unit to the HME seat.

2. The patient interface device of claim 1, wherein the primary inhalation valve assembly has a first flow resistance associated therewith and the second inhalation valve assembly has a second flow resistance associated therewith which is greater than the primary inhalation valve assembly and as a result, the secondary inhalation valve assembly acts as an emergency inhalation valve.

3. The patient interface device of claim 1, wherein the at least one exhalation valve assembly includes a pair of coaxial exhalation valve assemblies formed in coaxial first and third ports formed in the main body.

4. The patient interface device of claim 1, wherein an axis extending centrally through the first port is perpendicular to an axis extending centrally through the second port.

5. The patient interface device of claim 1, wherein the primary inhalation valve assembly is constructed such that in an open position thereof, the primary valve member thereof moves such that a flow passage defined within the conduit portion is at least substantially open and substantially free of occlusion by the valve member.

6. The patient interface device of claim 5, wherein the primary valve member of the primary inhalation valve assembly is a swing valve which includes a base section that includes a bore formed therein that receives an elongated pin and the conduit portion includes a cradle for capturing ends of the pin such that the swing valve rotates between the open and closed positions.

7. The patient interface device of claim 6, wherein the primary valve member of the primary inhalation valve assembly has two different degrees of rotation in that the elongated pin rotates within the structure of a valve seat and the swing valve can independently rotate about the elongated pin.

8. The patient interface device of claim 1, wherein the primary valve member is disposed eccentrically relative to the conduit portion in which the primary valve member is disposed.

9. The patient interface device of claim 1, wherein the conduit member includes a secondary gas port formed therein at a location below the primary inhalation valve assembly.

10. The patient interface device of claim 1, wherein the body of the face mask assembly includes a retention post for retaining a pin about which a valve member of the primary inhalation valve assembly rotates.

11. The patient interface device of claim 1, wherein the at least one exhalation valve includes a valve seat and the exhalation valve member that is coupled to a mounting post that is formed as part of the valve seat and wherein excursion of the exhalation valve member is controlled by a thimble that is adjustably disposed on the mounting post, with the exhalation valve member being disposed between the thimble and the valve seat.

12. The patient interface device of claim 11, wherein the thimble is set on the mounting post at a position such that a target distance from an underside of the thimble to the exhalation valve member is achieved, thereby controlling a degree of which the exhalation valve member can open.

13. The patient interface device of claim 1, wherein the main body comprises a face mask and the conduit portion extends downwardly from a front portion of the main body, the free second end of the conduit portion being disposed below a bottom edge of the face mask.

14. A patient interface device for delivering a gas to a patient comprising:

a main body for placement against a face of the patient, the main body including a conduit portion that is open at a first end to a hollow interior of the main body and a free second end for attachment to another object in a sealed manner;

at least one exhalation valve assembly that is disposed within a first port formed in the main body and includes an exhalation valve member that is configured to vent exhaled air when open;

a primary inhalation valve assembly that is disposed within the conduit portion and includes a primary valve member that moves between open and closed positions; and

a secondary inhalation valve assembly that is disposed within a second port formed in the main body and includes a secondary valve member that moves between open and closed positions;

wherein the body includes an HME (heat moisture exchange) seat for receiving an HME unit and being located in relationship to the least one primary inhalation valve assembly and the at least one exhalation valve assembly to;

(1) allow passage of inhaled gas, that flows through the primary inhalation valve assembly, through the HME seat before flowing into the hollow interior of the main body and to the patient and (2) allow passage of exhaled gas from the patient through the HME seat before exiting to atmosphere through the at least one exhalation valve assembly, wherein the HME seat is at least partially defined by a wall that is integral to the main body and defines a hollow space for receiving the HME unit, the wall being constructed for mating with the HME unit for the secure, yet releasable, attachment of the HME unit to the HME seat;

wherein the HME unit is disposed within the HME seat such that the HME unit is securely attached to the main body but also can be readily removed therefrom, the HME unit having a base structure that contains HME media, the base structure having a first wall which contains the HME media and a flange structure that extends outwardly from the first wall so as to define a space, the wall of the HME seat being received within the space so as to couple the HME unit to the HME seat.

15. The patient interface device of claim 14, wherein the flange structure includes a finger hold for removing the HME unit from the HME seat.

16. A patient interface system for delivering a gas to a patient comprising:

a patient interface device for delivering the gas to the patient comprising;

a main body for placement against a face of the patient, the main body including a conduit portion that is open at a first end to a hollow interior of the main body and a free second end for attachment to another object in a sealed manner;

at least one exhalation valve assembly that is disposed within a first port formed in the main body and includes an exhalation valve member that is configured to vent exhaled air when open;

a primary inhalation valve assembly that is disposed within the conduit portion and includes a primary valve member that moves between open and closed positions; and

a secondary inhalation valve assembly that is disposed within a second port formed in the main body and includes a secondary valve member that moves between open and closed positions; and

a first accessory that is fluidly attached to the conduit portion;

wherein the primary inhalation valve assembly has a first flow resistance associated therewith and the second inhalation valve assembly has a second flow resistance associated therewith which is greater than the primary inhalation valve assembly and as a result, the secondary inhalation valve assembly acts as an emergency inhalation valve;

wherein the first accessory comprises a reservoir device having a flexible, expandable chamber and a connector that is fluidly connected to the conduit portion, the connector being defined by a body having a first gas port for connection to a gas source and a separate second gas port for connection to the gas source, wherein the second gas port includes a first air entrainment opening formed therein and a rotatable shutter having a second air entrainment opening formed therein is rotatably coupled about the second gas port, the first and second air entrainment openings defining an air entrainment window which is selectively open to atmosphere, the reservoir device being free of a valve member.

17. The patient interface system of claim 16, wherein the first gas port is located closer to a top open end of the connector compared to the second gas port and the shutter including a gas concentration pointer and the connector includes gas concentration indicator markings disposed vertically on an exterior surface of the connector, the gas concentration indicator markings corresponding to the gas concentration which is realized when the shutter is in a select position relative to the second part and the pointer is aligned with one of the gas concentration markings.

18. The patient interface system of claim 16, wherein the first accessory comprises a device selected from the group consisting of an MDI and a nebulizer.

19. The patient interface system of claim 16, wherein the conduit portion further has a secondary gas port formed therein at a location below the primary inhalation valve assembly and wherein in at least one operating state, a second accessory is fluidly attached to the secondary gas port, wherein at least one of the first and second accessories deliveries aerosolized medication and the other of the first and second accessories delivers a gas to the patient, wherein the gas and aerosolized medication communicate with one another upstream of the primary inhalation valve assembly.

20. The patient interface system of claim 19, wherein the second accessory comprises one of an MDI and a nebulizer device that delivers the aerosolized medication and the first accessory comprises a reservoir device that includes a connector for attachment to the conduit portion and at least one port for delivering the gas to the conduit portion and a chamber for storing the gas as well as the aerosolized medication when the primary inhalation valve assembly is closed during patient exhalation.

21. The patient interface system of claim 20, wherein the first accessory comprises a dual chamber reservoir device having separate first and second holding chambers, wherein the first holding chamber is for storing the aerosolized medication and the second holding chamber is in fluid communication with an external gas port that is connected to a gas source that delivers the gas.

22. The patient interface system of claim 21, wherein the external gas port includes an adjustable air entrainment window that is configured to alter a concentration of the gas by varying an amount of air that is entrained through the air entrainment window and mixes with the gas from the gas source.

23. The patient interface system of claim 22, wherein the connector of the reservoir device has first and second legs, the first leg being in fluid communication with the first holding chamber and the second leg being in fluid communication with the second holding chamber, the second leg containing an inhalation valve assembly that is positioned above the external gas port to permit the gas therefrom to only flow to the conduit portion when the inhalation valve assembly in the second leg is open.