Apparatus and method for orientation of a partially coated sphere

• US 10,528,026 B2
• Filed: 03/01/2017
• Issued: 01/07/2020
• Est. Priority Date: 03/01/2017
• Status: Active Grant

• Current Assignee: PHINIA Holdings Jersey Ltd. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies Ip Limited (BorgWarner Incorporated)
• Inventors: Bassett, Ray, LaFrance, Joseph F., Rider, Thomas
• Primary Examiner(s): Dunn, Darrin D
• Application Number:
  US15/446,533
• Publication Number:
  US 20180253077A1
• Time in Patent Office: 1,042 Days
• CPC Class Codes: B23K 2101/006 Vehicles
• CPC Class Codes: B23K 26/26 of rectilinear seams
• CPC Class Codes: B23K 26/28 of curved planar seams
• CPC Class Codes: B23K 26/32 taking account of the properties of the material involved
• CPC Class Codes: F02M 61/168 Assembling; Disassembling; Manufacturing; Adjusting
• CPC Class Codes: G01B 11/272 using photoelectric detection means
• CPC Class Codes: G05B 19/402 characterised by control arrangements for positioning, e.g. centring a tool relative to a hole in the workpiece, additional detection means to correct position G05B19/19 takes precedence
• CPC Class Codes: G05B 2219/45013 Spraying, coating, painting
• CPC Class Codes: G05B 2219/50359 Rotate workpiece pallet, workpieces on it, machine and load simultaneous
• CPC Class Codes: H04N 7/183 for receiving images from a single remote source

Abstract

An apparatus for orienting a partially coated spherical-object includes a pedestal, a camera, and a controller. The spherical object contains a coating over a portion of a surface. The coating defines a spherical-cap, and the spherical cap defines a polar-axis. The polar-axis is oriented normal to a plane defining a base of the spherical cap, wherein an intersection of the plane and the surface defines a boundary line. The pedestal retains the spherical object and selectively rotates the spherical object about a longitudinal axis of the pedestal. The camera captures an image of the spherical object on the pedestal. The controller is in communication with the pedestal and the camera. The controller is operable to control the rotation of the pedestal, detect the boundary line in the image, and determine when the pedestal has positioned the spherical object to cause the boundary line to have a zero curvature.

Claims

1. An apparatus for orienting a partially coated spherical-object, containing a coating over a portion of a surface of the spherical-object, wherein the coating defines a spherical-cap such that the spherical-cap is a region of the spherical-object which lies above a plane and such that the spherical-cap includes a base defined by the plane, and wherein the spherical-cap defines a polar-axis passing through both a center of the spherical-object and through an apex of the spherical-cap, said polar-axis oriented normal to the plane, wherein an intersection of the plane and the surface defines a boundary-line, comprising:

a pedestal which retains the spherical-object and selectively rotates the spherical-object about a longitudinal-axis of the pedestal;

a camera that captures an image of the spherical-object on the pedestal; and

a controller in communication with the pedestal and the camera, said controller operable to control the rotation of the pedestal, detect the boundary-line in the image, and determine when the pedestal has positioned the spherical-object to cause the boundary-line to have a zero-curvature, the boundary-line being at the base of the spherical-cap which is the region of the spherical-object which lies above the plane;

wherein the controller is also operable to determine a correlation-coefficient of a linearity of the boundary-line based on the image from the camera.

2. The apparatus in accordance with claim 1, wherein the controller is also operable to determine a polar-axis-angle relative to the longitudinal-axis of the pedestal based on a rotational-position of the pedestal.

3. The apparatus in accordance with claim 2, further comprising a transfer-device which places the spherical-object into a conical-fixture such that the polar-axis passes through a conical-fixture-apex and a hemisphere of the spherical-object containing the spherical-cap is positioned closest to the conical-fixture-apex.

4. The apparatus in accordance with claim 1, wherein the controller is also operable to determine a height of the spherical-cap based on the image from the camera.

5. The apparatus in accordance with claim 4, wherein the controller is also operable to determine whether the height of the spherical-cap is within a predetermined range based on the image from the camera.

6. The apparatus in accordance with claim 1, wherein the controller is also operable to determine whether the correlation-coefficient is within a predetermined range based on the image from the camera.

7. A method of orientating a partially coated spherical-object, said method comprising:

providing a spherical-object containing a coating over a portion of a surface of the spherical-object, wherein the coating defines a spherical-cap such that the spherical-cap is a region of the spherical-object which lies above a plane and such that the spherical-cap includes a base defined by the plane, and wherein the spherical-cap defines a polar-axis passing through both a center of the spherical-object and through an apex of the spherical-cap, said polar-axis oriented normal to the plane, wherein an intersection of the plane and the surface defines a boundary-line;

retaining the spherical-object on a pedestal;

using the pedestal to rotate the spherical-object about a longitudinal-axis of the pedestal;

capturing an image of the spherical-object on the pedestal using a camera;

using a controller to control the rotation of the pedestal, detect the boundary-line in the image, and determine when the pedestal has positioned the spherical-object to cause the boundary-line to have a zero-curvature, the boundary-line being at the base of the spherical-cap which is the region of the spherical-object which lies above the plane; and

determining with the controller a correlation-coefficient of a linearity of the boundary-line.

8. The method in accordance with claim 7, further comprising determining with the controller a polar-axis-angle relative to the longitudinal-axis of the pedestal.

9. The method in accordance with claim 8, further comprising placing with a transfer-device the spherical-object into a conical-fixture such that the polar-axis passes through a conical-fixture-apex and a hemisphere of the spherical-object containing the spherical-cap is positioned closest to the conical-fixture-apex.

10. The method in accordance with claim 7, further comprising determining with the controller a height of the spherical-cap.

11. The method in accordance with claim 10, further comprising determining with the controller whether the height of the spherical-cap is within a predetermined range.

12. The method in accordance with claim 7, further comprising determining with the controller whether the correlation-coefficient is within a predetermined range.