Load control device for high-efficiency loads

• US 10,530,268 B2
• Filed: 11/12/2018
• Issued: 01/07/2020
• Est. Priority Date: 11/25/2009
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Technology Company LLC
• Inventors: Newman, Jr., Robert C, Carmen, Daniel F., Salvestrini, Christopher J., Harte, Matthew V.
• Primary Examiner(s): Laxton, Gary L
• Application Number:
  US16/186,804
• Publication Number:
  US 20190081568A1
• Time in Patent Office: 421 Days
• CPC Class Codes: H02M 1/0006 Arrangements for supplying an adequate voltage to the control circuit of converters
• CPC Class Codes: H02M 1/0012 Control circuits using digital or numerical techniques in DC/DC converters H02M3/157, H02M3/33515; in DC-AC converters H02M7/53873
• CPC Class Codes: H02M 1/081 wherein the phase of the control voltage is adjustable with reference to the AC source
• CPC Class Codes: H02M 1/088 for the simultaneous control of series or parallel connected semiconductor devices
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 5/2573 with control circuit
• CPC Class Codes: H02M 5/293 using semiconductor devices only
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H05B 39/04 Controlling
• CPC Class Codes: H05B 39/044 continuously H05B39/042 takes precedence
• CPC Class Codes: H05B 39/048 with reverse phase control
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/39 Circuits containing inverter bridges
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A load control device for controlling the power delivered from an AC power source to an electrical load includes a thyristor, a gate coupling circuit for conducting a gate current through a gate of the thyristor, and a control circuit for controlling the gate coupling circuit to conduct the gate current through a first current path to render the thyristor conductive at a firing time during a half cycle. The gate coupling circuit is able to conduct the gate current through the first current path again after the firing time, but the gate current is not able to be conducted through the gate from a transition time before the end of the half-cycle until approximately the end of the half-cycle. The load current is able to be conducted through a second current path to the electrical load after the transition time until approximately the end of the half-cycle.

Claims

1. A dimmer switch for controlling an amount of power delivered from an AC power source to a lighting load for controlling an intensity of the lighting load, the dimmer switch comprising:

a triac adapted to be electrically coupled between the AC power source and the lighting load, the triac having first and second main terminals through which current can be conducted to energize the lighting load and a gate terminal through which current can be conducted to render the triac conductive;

a first current path electrically coupled between the first main terminal of the triac and the gate terminal of the triac to conduct current through the gate terminal of the triac;

a control circuit configured to control the first current path to conduct a pulse of current through the gate terminal of the triac to render the triac conductive at a firing time during a present half-cycle of an AC mains voltage of the AC power source, the control circuit configured to control the first current path to allow the first current path to conduct at least one other pulse of current through the gate terminal of the triac again after the firing time until a second time before the end of the present half-cycle, the control circuit configured to control the firing time to adjust the intensity of the lighting load; and

a second current path electrically coupled between the first and second terminals of the triac to conduct current through the lighting load between the second time and the end of the present half-cycle.

2. The dimmer switch of claim 1, wherein the first current path includes a gate coupling circuit and a controllable switching circuit electrically coupled in series between the first main terminal of the triac and the gate terminal of the triac, the gate coupling circuit electrically coupled to the first main terminal of the triac, the controllable switching circuit electrically coupled between the gate coupling circuit and the gate terminal of the triac.

3. The dimmer switch of claim 2, wherein the second current path includes the gate coupling circuit and a resistor electrically coupled in series between the first and second main terminals of the triac, the gate coupling circuit electrically coupled between the first main terminal of the triac and the controllable switching circuit, the resistor electrically coupled between the second main terminal of the triac and the junction of the gate coupling circuit and the controllable switching circuit, the resistor configured to conduct current through the lighting load when the triac is non-conductive.

4. The dimmer switch of claim 3, wherein the control circuit is further configured to control the gate coupling circuit and the controllable switching circuit to conduct the pulse of current through the gate terminal of the triac at the firing time to render the triac conductive, the control circuit further configured to render the controllable switching circuit non-conductive at the second time to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the triac between the second time and the end of the present half-cycle.

5. The dimmer switch of claim 4, wherein the triac is able to commutate off after the control circuit renders the controllable switching circuit non-conductive, the control circuit further configured to maintain the controllable switching circuit non-conductive until at least the beginning of the next half-cycle.

6. The dimmer switch of claim 5, wherein the gate coupling circuit is configured to conduct current through the lighting load between the second time and the end of the present half-cycle.

7. The dimmer switch of claim 3, wherein the gate coupling circuit comprises at least one MOS-gated transistor electrically coupled between the first main terminal of the triac and the gate terminal of triac.

8. The dimmer switch of claim 2, wherein the controllable switching circuit comprises an optocoupler having an input photodiode electrically coupled to receive a switch control signal from the control circuit and an output phototransistor configured to conduct current through the gate terminal of the triac to render the triac conductive.

9. The dimmer switch of claim 1, wherein the first current path includes a gate coupling circuit coupled between the first main terminal of the triac and the gate terminal of the triac, the control circuit configured to render the gate coupling circuit conductive to conduct the pulse of current through the gate terminal of the triac at the firing time to render the triac conductive, the control circuit further configured to render the gate coupling circuit non-conductive at the second time.

10. The dimmer switch of claim 9, wherein the second current path includes a controllable switching circuit electrically coupled in parallel with the main terminals of the triac, the control circuit configured to render the controllable switching circuit conductive between the second time and the end of the present half-cycle to conduct current through the lighting load.

11. The dimmer switch of claim 10, wherein the triac is able to commutate off after the control circuit renders the gate coupling circuit non-conductive, the control circuit further configured to maintain the gate coupling circuit non-conductive until at least the beginning of the next half-cycle, thereby assuring that the triac remains non-conductive for the remainder of the present half-cycle after the triac commutates off.

12. The dimmer switch of claim 10, wherein the gate coupling circuit comprises at least one MOS-gated transistor electrically coupled between the first main terminal of the triac and the gate terminal of triac.

13. The dimmer switch of claim 10, wherein the controllable switching circuit comprises at least one MOS-gated transistor.

14. The dimmer switch of claim 1, further comprising:

a wireless signal receiver configured to receive a wireless signal;

wherein the control circuit is configured to determine a desired intensity for the lighting load in response to the wireless signal.

15. The dimmer switch of claim 14, wherein the wireless signal receiver comprises a radio-frequency receiver configured to receive a radio-frequency signal.

16. The dimmer switch of claim 1, further comprising:

an intensity adjustment actuator configured to receive a user input;

wherein the control circuit is configured to determine a desired intensity for the lighting load in response to actuations of the intensity adjustment actuator.

17. The dimmer switch of claim 1, further comprising:

a power supply electrically coupled to conduct current through the lighting load to generate a supply voltage for powering the control circuit.

18. The dimmer switch of claim 1, wherein the dimmer switch is arranged such that pulses of current are prevented from being conducted through the gate terminal of the triac between the second time and the end of the present half-cycle.

19. The dimmer switch of claim 1, wherein the second current path is arranged to conduct current from the AC power source to the lighting load between the second time and the end of the present half-cycle if the triac becomes non-conductive.

20. A dimmer switch for controlling an amount of power delivered from an AC power source to a lighting load for controlling an intensity of the lighting load, the dimmer switch comprising:

a triac adapted to be electrically coupled between the AC power source and the lighting load, the triac having first and second main terminals through which current can be conducted to energize the lighting load and a gate terminal through which current can be conducted to render the triac conductive;

a first current path electrically coupled between the first main terminal of the triac and the gate terminal of the triac to conduct current through the gate terminal of the triac;

a second current path electrically coupled between the first and second terminals of the triac; and

a control circuit configured to control the first current path to conduct a pulse of current through the gate terminal of the triac to render the triac conductive at a firing time during a present half-cycle of an AC mains voltage of the AC power source, the control circuit configured to control the first current path to allow the first current path to conduct at least one other pulse of current through the gate terminal of the triac between the firing time and a second time that occurs before the end of the present half-cycle, the control circuit configured to control the firing time to adjust the intensity of the lighting load;

wherein the control circuit is configured to prevent the first current path from conducting pulses of current through the gate terminal of the triac between the second time and the end of the present half-cycle to allow the triac to become non-conductive and remain non-conductive until the end of the present half-cycle, the second current path being configured to conduct current through the lighting load if the triac becomes non-conductive and remains non-conductive during the present half-cycle.