Dishwasher with discretely directable tubular spray elements

• US 10,531,781 B2
• Filed: 09/29/2017
• Issued: 01/14/2020
• Est. Priority Date: 09/29/2017
• Status: Active Grant

• Current Assignee: Midea Group Co., Ltd
• Original Assignee: Midea Group Co., Ltd
• Inventors: Digman, Robert M., Wilson, Mark W., Wetzel, Timothy Martin
• Primary Examiner(s): Barr, Michael E
• Assistant Examiner(s): Ayalew, Tinsae B
• Application Number:
  US15/721,099
• Publication Number:
  US 20190099054A1
• Time in Patent Office: 837 Days
• Field of Search: 134 57 D
• CPC Class Codes: A47L 15/22 Rotary spraying devices
• CPC Class Codes: A47L 15/4221 Arrangements for redirection of washing water, e.g. water diverters to selectively supply the spray arms A47L15/0078 takes precedence
• CPC Class Codes: A47L 15/4293 Arrangements for programme selection, e.g. control panels; Indication of the selected programme, programme progress or other parameters of the programme, e.g. by using display panels
• CPC Class Codes: A47L 15/449 Metering controlling devices A47L15/4229 takes precedence
• CPC Class Codes: A47L 15/46 Devices for the automatic control of the different phases of cleaning ; Controlling devices A47L15/449 takes precedence
• CPC Class Codes: A47L 15/486 Blower arrangements
• CPC Class Codes: A47L 15/507 Arrangements for extracting racks, e.g. roller supports
• CPC Class Codes: A47L 2501/01 Water supply, e.g. opening or closure of the water inlet valve
• CPC Class Codes: A47L 2501/04 Water pressure or flow rate
• CPC Class Codes: A47L 2501/12 Air blowers

Abstract

A method and dishwasher utilize one or more tubular spray elements that are both rotatable about longitudinal axes thereof and discretely directable by one or more tubular spray element drives between a plurality of rotational positions about the longitudinal axes thereof. Thus, through the provision of discretely directable tubular spray elements, fluid such as wash fluid and/or pressurized air may be focused in a wash tub, in many cases providing more efficient resource usage in the dishwasher.

Claims

1. A dishwasher, comprising:

a wash tub;

a fluid supply configured to supply fluid to the wash tub;

a tubular spray element disposed in the wash tub and being rotatable about a longitudinal axis thereof, the tubular spray element including one or more apertures extending through an exterior surface thereof, and the tubular spray element in fluid communication with the fluid supply to direct fluid from the fluid supply into the wash tub through the one or more apertures;

a tubular spray element drive coupled to the tubular spray element and configured to discretely direct the tubular spray element to each of a plurality of rotational positions about the longitudinal axis thereof; and

a controller coupled to the fluid supply and the tubular spray element drive, wherein the controller is configured to control the tubular spray element drive to focus the tubular spray element towards a predetermined area of the wash tub to provide concentrated washing or drying in the predetermined area.

2. The dishwasher of claim 1, wherein the tubular spray element drive includes an electric motor.

3. The dishwasher of claim 2, wherein the tubular spray element drive further includes a plurality of gears mechanically coupling the electric motor to the tubular spray element.

4. The dishwasher of claim 2, wherein the tubular spray element drive further includes a position sensor configured to sense a rotational position of the electric motor or the tubular spray element.

5. The dishwasher of claim 1, further comprising a valve coupled between the tubular spray element and the fluid supply to control fluid flow to the tubular spray element.

6. The dishwasher of claim 5, wherein the valve is dedicated to the tubular spray element.

7. The dishwasher of claim 6, wherein the valve is coupled to a rotary coupling that fluidly couples the tubular spray element to the fluid supply.

8. The dishwasher of claim 7, further comprising a base including a port in fluid communication with the fluid supply and a rotary coupling rotatably supporting an end of the tubular spray element and placing the tubular spray element in fluid communication with the port, wherein the valve is disposed within the base, and wherein the tubular spray element drive further includes an electric motor disposed within the base and one or more gears disposed within the base and mechanically coupling the electric motor to the tubular spray element.

9. The dishwasher of claim 5, wherein the valve is independently actuated from rotation of the tubular spray element.

10. The dishwasher of claim 5, wherein the valve is actuated through rotation of the tubular spray element.

11. The dishwasher of claim 10, wherein the valve is configured to close when the tubular spray element is rotated to a predetermined rotational position.

12. The dishwasher of claim 10, wherein the valve is configured to close when the tubular spray element is over rotated beyond a predetermined rotational position.

13. The dishwasher of claim 10, wherein the tubular spray element drive is configured to rotate the tubular spray element in a first rotational direction when spraying fluid from the fluid supply through the tubular spray element, wherein the valve is configured to close when the tubular spray element is rotated in a second, opposite rotational direction.

14. The dishwasher of claim 10, wherein the valve is configured to close when the tubular spray element is counter-rotated a first predetermined amount, and to reopen when the tubular spray element is counter-rotated beyond the first predetermined amount.

15. The dishwasher of claim 1, wherein the controller is further configured to control the tubular spray element drive to controllably vary a rotational speed and/or direction of the tubular spray element during rotation of the tubular spray element.

16. The dishwasher of claim 1, wherein the tubular spray element is a first tubular spray element and the tubular spray element drive is a first tubular spray element drive, and wherein the dishwasher further includes:

a second tubular spray element disposed in the wash tub and being rotatable about a longitudinal axis thereof; and

a second tubular spray element drive separate from the first tubular spray element and coupled to the second tubular spray element, the second tubular spray element drive configured to discretely direct the second tubular spray element to each of a plurality of rotational positions about the longitudinal axis thereof and independent of control of the first tubular spray element by the first tubular spray element drive.

17. The dishwasher of claim 1, wherein the tubular spray element is a first tubular spray element, and wherein the dishwasher further includes:

a second tubular spray element disposed in the wash tub and being rotatable about a longitudinal axis thereof; and

a mechanical coupling between the first and second tubular spray elements such that the tubular spray element drive discretely directs the second tubular spray element to each of a plurality of rotational positions about the longitudinal axis thereof when discretely directing the first tubular spray element.

18. The dishwasher of claim 1, wherein the tubular spray element is a first tubular spray element among a plurality of tubular spray elements disposed in the wash tub, the plurality of tubular spray elements including a first subset of tubular spray elements configured to spray wash liquid from the fluid supply to wash utensils disposed in the wash tub and a second subset of tubular spray elements configured to spray pressurized air to dry utensils disposed in the wash tub.

19. The dishwasher of claim 1, wherein the longitudinal axis is a first axis, wherein the tubular spray element is linearly movable along a second axis that is generally transverse to the first axis, and wherein the dishwasher further comprises a second tubular spray element drive configured to move the tubular spray element linearly along the second axis.

20. The dishwasher of claim 1, wherein the longitudinal axis is a first axis, wherein the tubular spray element is rotatable about a second axis that is generally transverse to the first axis, and wherein the dishwasher further comprises a second tubular spray element drive configured to rotate the tubular spray element about the second axis.

21. The dishwasher of claim 20, wherein the second axis is disposed proximate an end of the tubular spray element such that an opposite end of the tubular spray element moves along an arcuate path when driven by the second tubular spray element drive.

22. The dishwasher of claim 21, wherein the tubular spray element is a first tubular spray element, wherein the second axis is disposed proximate a first corner of the wash tub, and wherein the dishwasher further comprises:

a second tubular spray element disposed in the wash tub and being rotatable about a third, longitudinal axis thereof, wherein the second tubular spray element is further rotatable about a fourth axis that is generally transverse to the third axis, and wherein the fourth axis is disposed proximate an end of the second tubular spray element, is generally parallel to the second axis and is disposed proximate an opposite corner of the wash tub from the first corner; and

a third tubular spray element drive configured to rotate the second tubular spray element about the fourth axis.

23. The dishwasher of claim 22, wherein the first and second tubular spray elements are configured to rotate about the second and fourth axes generally within a same plane, and wherein the dishwasher further comprises a controller coupled to the second and third tubular spray element drives to coordinate rotation of the first and second tubular spray elements to substantially cover a cross-sectional area of the wash tub without collision between the first and second tubular spray elements.

24. The dishwasher of claim 22, wherein the first and second tubular spray elements are configured to rotate about the second and fourth axes generally within separate planes to avoid collision between the first and second tubular spray elements.

25. The dishwasher of claim 1, further comprising a deflector extending along the tubular spray element and configured to redirect fluid directed toward the deflector by the tubular spray element.

26. A dishwasher, comprising:

a wash tub;

a fluid supply configured to supply fluid to the wash tub;

a plurality of tubular spray elements disposed in the wash tub, each tubular spray element being rotatable about a longitudinal axis thereof and including one or more apertures extending through an exterior surface thereof, and each tubular spray element in fluid communication with the fluid supply to direct fluid from the fluid supply into the wash tub through the one or more apertures thereof;

a plurality of tubular spray element drives coupled to respective tubular spray elements from among the plurality of tubular spray elements and configured to discretely direct respective tubular spray elements to each of a plurality of rotational positions about the longitudinal axes thereof; and

a controller coupled to the fluid supply and the plurality of tubular spray element drives and configured to supply fluid to the plurality of tubular spray elements and drive the plurality of tubular spray element drives during a wash cycle;

wherein the fluid supply includes a pump and an air supply, wherein one or more tubular spray elements among the plurality of tubular spray elements are in fluid communication with the pump and the air supply, and wherein the controller is configured to drive the pump and one or more of the plurality of tubular spray element drives coupled to the one or more tubular spray elements during a wash operation of the wash cycle to wash utensils disposed in the wash tub with wash liquid supplied by the pump and drive the air supply and one or more of the plurality of tubular spray element drives coupled to the one or more tubular spray elements during a drying operation of the wash cycle to dry utensils disposed in the wash tub with pressurized air supplied by the air supply.

27. The dishwasher of claim 26, wherein the one or more tubular spray elements includes multiple tubular spray elements, wherein the dishwasher further comprises a plurality of valves regulating fluid flow to the one or more tubular spray elements, wherein during the wash operation the controller is configured to control the plurality of valves to concurrently spray wash liquid from the pump through the multiple tubular spray elements, and wherein during the drying operation the controller is configured to control the plurality of valves to sequentially spray pressurized air from the air supply through the multiple tubular spray elements.

28. A dishwasher, comprising:

a wash tub;

a fluid supply configured to supply fluid to the wash tub;

a tubular spray element disposed in the wash tub and being rotatable about a longitudinal axis thereof, the tubular spray element including one or more apertures extending through an exterior surface thereof, and the tubular spray element in fluid communication with the fluid supply to direct fluid from the fluid supply into the wash tub through the one or more apertures;

a tubular spray element drive coupled to the tubular spray element and configured to discretely direct the tubular spray element to each of a plurality of rotational positions about the longitudinal axis thereof; and

a controller coupled to the fluid supply and the tubular spray element drive, wherein the controller is configured to control the tubular spray element drive to avoid directing the tubular spray element towards a wall of the wash tub.

29. A dishwasher, comprising:

a wash tub;

a fluid supply configured to supply fluid to the wash tub;

a plurality of tubular spray elements disposed in the wash tub, each tubular spray element being rotatable about a longitudinal axis thereof and including one or more apertures extending through an exterior surface thereof, and each tubular spray element in fluid communication with the fluid supply to direct fluid from the fluid supply into the wash tub through the one or more apertures thereof;

a plurality of tubular spray element drives coupled to respective tubular spray elements from among the plurality of tubular spray elements and configured to discretely direct respective tubular spray elements to each of a plurality of rotational positions about the longitudinal axes thereof; and

a controller coupled to the fluid supply and the plurality of tubular spray element drives and configured to supply fluid to the plurality of tubular spray elements and drive the plurality of tubular spray element drives during a wash cycle;

wherein the fluid supply includes a pump and an air supply, wherein a first portion of the plurality of tubular spray elements is in fluid communication with the pump to wash utensils disposed in the wash tub with wash liquid supplied by the pump and a second portion of the plurality of tubular spray elements is in fluid communication with the air supply to dry utensils disposed in the wash tub with pressurized air supplied by the air supply, and wherein the controller is configured to drive the pump and one or more of the plurality of tubular spray element drives coupled to the first portion of the plurality of tubular spray elements during a wash operation of the wash cycle and drive the air supply and one or more of the plurality of tubular spray element drives coupled to the second portion of the plurality of tubular spray elements during a drying operation of the wash cycle.

30. A dishwasher, comprising:

a wash tub;

a fluid supply configured to supply fluid to the wash tub;

a tubular spray element disposed in the wash tub and being rotatable about a longitudinal axis thereof, the tubular spray element including one or more apertures extending through an exterior surface thereof, and the tubular spray element in fluid communication with the fluid supply to direct fluid from the fluid supply into the wash tub through the one or more apertures;

a tubular spray element drive coupled to the tubular spray element and configured to discretely direct the tubular spray element to each of a plurality of rotational positions about the longitudinal axis thereof; and

a valve coupled between the tubular spray element and the fluid supply to control fluid flow to the tubular spray element, wherein the valve is dedicated to the tubular spray element, and wherein the valve is coupled to a rotary coupling that fluidly couples the tubular spray element to the fluid supply.

31. A dishwasher, comprising:

a wash tub;

a fluid supply configured to supply fluid to the wash tub;

a tubular spray element disposed in the wash tub and being rotatable about a longitudinal axis thereof, the tubular spray element including one or more apertures extending through an exterior surface thereof, and the tubular spray element in fluid communication with the fluid supply to direct fluid from the fluid supply into the wash tub through the one or more apertures;

a tubular spray element drive coupled to the tubular spray element and configured to discretely direct the tubular spray element to each of a plurality of rotational positions about the longitudinal axis thereof; and

a valve coupled between the tubular spray element and the fluid supply to control fluid flow to the tubular spray element, wherein the valve is independently actuated from rotation of the tubular spray element.

32. A dishwasher, comprising:

a wash tub;

a fluid supply configured to supply fluid to the wash tub;

a tubular spray element disposed in the wash tub and being rotatable about a longitudinal axis thereof, the tubular spray element including one or more apertures extending through an exterior surface thereof, and the tubular spray element in fluid communication with the fluid supply to direct fluid from the fluid supply into the wash tub through the one or more apertures;

a tubular spray element drive coupled to the tubular spray element and configured to discretely direct the tubular spray element to each of a plurality of rotational positions about the longitudinal axis thereof; and

a valve coupled between the tubular spray element and the fluid supply to control fluid flow to the tubular spray element, wherein the valve is actuated through rotation of the tubular spray element.