Automatic transfer switch device health monitoring

• US 10,534,036 B2
• Filed: 09/23/2016
• Issued: 01/14/2020
• Est. Priority Date: 09/23/2016
• Status: Active Grant

• Current Assignee: Cummins Power Generation IP, Inc.
• Original Assignee: Cummins Power Generation IP, Inc.
• Inventors: Yan, Jiaxiang, Dye, Brian G.
• Primary Examiner(s): Lindsay, Jr., Walter L
• Assistant Examiner(s): Gonzalez, Milton
• Application Number:
  US15/274,792
• Publication Number:
  US 20180088177A1
• Time in Patent Office: 1,208 Days
• CPC Class Codes: G01R 31/3333 Apparatus, systems or circuits therefor
• CPC Class Codes: H01H 11/0062 Testing or measuring non-electrical properties of switches, e.g. contact velocity monitoring contacts H01H1/0015; monitoring gas density H01H33/563; monitoring vacuum H01H33/668; calibrating H01H69/01; adjusting H01H71/74; testing of electrical properties G01R31/333
• CPC Class Codes: H01H 2300/018 Application transfer; between utility and emergency power supply circuits in H02J9/04
• CPC Class Codes: H02J 9/06 with automatic change-over , e.g. UPS systems
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: H02J 9/068 Electronic means for switching from one power supply to another power supply, e.g. to avoid parallel connection

Abstract

A method includes measuring, by at least one processor, a time at which control circuitry sends an instruction to a switch structured to control transmission of electrical power. The method further includes sensing, by at least one sensor, a change in position of the switch in response to the instruction, and determining, by the at least one processor, a delay between the time at which the control circuitry sends the instruction and a time at which the change in position occurs. The method still further includes recording, by the at least one processor, the delay in a delay measurement queue and taking, by the at least one processor, an action with respect to the switch in response to the delay measurement queue.

Claims

1. A method, comprising:

measuring, by at least one processor, a time at which control circuitry sends an instruction to a movable contact of an automatic transfer switch structured to control transmission of electrical power;

sensing, by at least one sensor, a change in position of the movable contact of the automatic transfer switch in response to the instruction;

determining, by the at least one processor, a delay between the time at which the control circuitry sends the instruction and a time at which the change in position occurs;

recording, by the at least one processor, the delay in a delay measurement queue;

determining, by the at least one processor, an average value of measured delays in the delay measurement queue;

comparing, by the at least one processor, the average value of measured delays in the delay measurement queue to a reference delay value; and

taking, by the at least one processor, an action with respect to the automatic transfer switch in response to the delay measurement queue

wherein taking an action with respect to the automatic transfer switch comprises;

generating a notification upon determining that a difference between the average value and the reference delay value exceeds a threshold value; and

transmitting the notification to a user; and

wherein the method further comprises adjusting the reference delay value by the threshold value.

2. The method of claim 1, wherein the automatic transfer switch is configured to supply a load with power from one of a utility grid or a generator set.

3. The method of claim 1, further comprising:

comparing the position of the automatic transfer switch to an indication of a position of at least one contact thereon.

4. A method comprising:

measuring, by at least one processor, a time at which control circuitry sends an instruction to a movable contact of an automatic transfer switch structured to control transmission of electrical power, the control circuitry comprising the at least one processor;

sensing, by at least one sensor, a change in position of the movable contact of the automatic transfer switch in response to the instruction;

determining, by the at least one processor, at least one delay between the time at which the control circuitry sends the instruction and a time at which the change in position occurs;

recording, by the at least one processor, a plurality of delays, including the at least one delay, in a delay measurement queue;

adjusting, by the at least one processor, the at least one delay between the time at which the control circuitry sends the instruction and the time at which the change in position occurs by a debounce value before recording the at least one delay in the delay measurement queue,

performing a first comparison of an average value of the measured delays in the delay measurement queue to a calibrated value,

determining whether to transmit a notification to a user in response to the first comparison, wherein transmission of the notification comprises an action to be taken by the at least one processor with respect to the automatic transfer switch in response to the delay measurement queue;

performing a second comparison that is a comparison of a median value of the measured delays in the delay measurement queue to the average value of the measured delays in the delay measurement queue, and determining whether to transmit the notification to the user in response to the second comparison.

5. A method comprising:

measuring, by at least one processor, a time at which control circuitry sends an instruction to a movable contact of an automatic transfer switch structured to control transmission of electrical power;

sensing, by at least one sensor, a change in position of the movable contact of the automatic transfer switch in response to the instruction;

determining, by the at least one processor, a delay between the time at which the control circuitry sends the instruction and a time at which the change in position occurs;

recording, by the at least one processor, the delay in a delay measurement queue,

wherein recording the delay comprises;

recording a plurality of measured delay values in the delay measurement queue; and

replenishing the delay measurement queue by discarding an oldest measured delay value upon recording a newest measured delay value,

comparing, by the at least one processor, the average value of measured delays in the delay measurement queue to a reference delay value, and

taking, by the at least one processor, an action with respect to the automatic transfer switch in response to the delay measurement queue,

wherein taking an action with respect to the automatic transfer switch comprises;

generating a notification upon determining that a difference between the average value and the reference delay value exceeds a threshold value; and

transmitting the notification to a user; and

wherein the method further comprises adjusting the reference delay value by the threshold value.

6. An automatic transfer switch, comprising:

a first movable contact member at a first location;

at least one sensor configured to sense a change in position of the first movable contact member from the first location; and

a circuit configured to

determine at least one delay between a time at which at least the first movable contact member is instructed to move and a time at which the change in position from the first location occurs;

record a plurality of delays including the at least one delay in a delay measurement queue;

determine an average value of measured delays in the delay measurement queue, and

perform a first comparison of the average value of the measured delays in the delay measurement queue to a calibrated value,

determine whether to transmit a notification to a user in response to the first comparison, wherein transmitting the notification to the user comprises taking an action with respect to the automatic transfer switch in response to the delay measurement queue, and

perform a second comparison, the second comparison being a comparison of a median value of the measured delays in the delay measurement queue to the average value of the measured delays in the delay measurement queue, and to determine whether to transmit the notification to the user in response to the second comparison.

7. The automatic transfer switch of claim 6, further comprising:

a second movable contact member at a second location,

wherein the at least one sensor is further configured to sense a change in position of the second movable contact member from the second location, and

wherein the circuit is configured to determine another delay between a time at which at least the second movable contact member is instructed to move and a time at which the change in position from the second location occurs, and record the another delay in another delay measurement queue.

8. The automatic transfer switch of claim 6, wherein the circuit is further configured to:

receive information from the sensor indicative of the position of the first movable contact member; and

update a record indicative of a status of the first movable contact member in response to the information received from the sensor.

9. The automatic transfer switch of claim 6, wherein the circuit comprises a timer configured to initiate and terminate measurement of the at least one delay within a predetermined latency time.

10. The automatic transfer switch of claim 6, further comprising:

a solenoid permitting movement of the first movable contact member at the first location,

wherein the circuit is configured to predict a failure of the automatic transfer switch in response to at least one electrical characteristic of the solenoid.

11. An apparatus, comprising:

control circuitry configured to sense a position of a movable contact of an automatic transfer switch, and to deliver an instruction to the automatic transfer switch, the automatic transfer switch being structured to control transmission of electrical power, wherein the instruction is configured to effectuate a change in the position of the movable contact of the automatic transfer switch; and

a timer configured to measure respective deviations between times at which the automatic transfer switch receives the instruction and times at which the position changes;

wherein the control circuitry is configured to

record the measured respective deviations in a delay measurement queue and to transmit a notification to a user in response to the measured respective deviations,

determine an average value of the measured respective deviations in the delay measurement queue,

compare the average value of the measured respective deviations in the delay measurement queue to a reference deviation value, and

take an action with respect to the automatic transfer switch in response to the delay measurement queue,

wherein taking an action with respect to the automatic transfer switch comprises;

generating a notification upon determining that a difference between the average value and the reference deviation value exceeds a threshold value; and

transmitting the notification to a user; and

wherein the control circuitry is further configured to adjust the reference deviation value by the threshold value.

12. The apparatus of claim 11, wherein:

the control circuitry is configured to set an initial value of each deviation to a calibrated value, and to compare the calibrated value to the average value of the measured respective deviations.

13. The apparatus of claim 11, wherein the control circuitry is configured to compare a position of the movable contact of the automatic transfer switch to an indication of the position of the movable contact received by the control circuitry.

14. The apparatus of claim 13, wherein the timer ceases measurement of the respective deviations upon a determination by the control circuitry that the movable contact incorrectly indicates whether the automatic transfer switch is opened or closed.

15. The apparatus of claim 11, wherein the control circuitry is configured to record a finite number of deviations in a given time period and to discard a record of a prior measured deviation upon generating a record of a subsequent measured deviation.

16. The apparatus of claim 11, further comprising the automatic transfer switch, wherein the automatic transfer switch is structured to control transmission of electrical power between a generator set and an electrical grid.