Surgical instrument with charging station and wireless communication

• US 10,537,380 B2
• Filed: 08/05/2016
• Issued: 01/21/2020
• Est. Priority Date: 11/05/2010
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Houser, Kevin L., Price, Daniel W., Monson, Gavin M., Jain, Hitesh
• Primary Examiner(s): Farah, Ahmed M
• Application Number:
  US15/229,418
• Publication Number:
  US 20160338760A1
• Time in Patent Office: 1,264 Days
• Field of Search: 606 1, 606130, 128898
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/064 Surgical staples, i.e. penetrating the tissue
• CPC Class Codes: A61B 17/2812 with a single pivotal connection A61B17/29 takes precedence
• CPC Class Codes: A61B 17/285 combined with cutting implements
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 17/320092 with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw
• CPC Class Codes: A61B 18/00 Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body eye surgery A61F9/007; ear surgery A61F11/00
• CPC Class Codes: A61B 18/04 by heating by applying electromagnetic radiation A61B18/18; hyperthermia using electric or magnetic fields, radiation or ultrasound A61N
• CPC Class Codes: A61B 18/12 by passing a current through the tissue to be heated, e.g. high-frequency current
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/1233 with circuits for assuring patient safety
• CPC Class Codes: A61B 18/14 Probes or electrodes therefor
• CPC Class Codes: A61B 18/1442 Probes having pivoting end effectors, e.g. forceps
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00084 Temperature
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61B 2017/00221 with wireless transmission of data, e.g. by infrared radiation or radiowaves
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0046 : with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00473 : Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00477 : Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00482 : with a code
• CPC Class Codes: A61B 2017/00734 : battery operated
• CPC Class Codes: A61B 2017/0084 : low friction A61B2017/00853 takes precedence
• CPC Class Codes: A61B 2017/00973 : pedal-operated
• CPC Class Codes: A61B 2017/291 : the position of the handle being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 : with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/293 : with means preventing relative rotation between the shaft and the actuating rod
• CPC Class Codes: A61B 2017/2931 : with releasable head
• CPC Class Codes: A61B 2017/2933 : camming or guiding means
• CPC Class Codes: A61B 2017/294 : Connection of actuating rod to jaw, e.g. releasable
• CPC Class Codes: A61B 2017/320069 : for ablating tissue
• CPC Class Codes: A61B 2017/320071 : with articulating means for working tip
• CPC Class Codes: A61B 2017/320094 : additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320095 : with sealing or cauterizing means
• CPC Class Codes: A61B 2018/00178 : Electrical connectors
• CPC Class Codes: A61B 2018/0019 : vibrating
• CPC Class Codes: A61B 2018/00589 : Coagulation
• CPC Class Codes: A61B 2018/00595 : Cauterization
• CPC Class Codes: A61B 2018/00601 : Cutting
• CPC Class Codes: A61B 2018/00607 : Coagulation and cutting with the same instrument
• CPC Class Codes: A61B 2018/00702 : Power or energy
• CPC Class Codes: A61B 2018/00791 : Temperature
• CPC Class Codes: A61B 2018/00988 : Means for storing information, e.g. calibration constants, or for preventing excessive use, e.g. usage, service life counter
• CPC Class Codes: A61B 2018/1226 : powered by a battery
• CPC Class Codes: A61B 2018/1253 : monopolar
• CPC Class Codes: A61B 2018/126 : bipolar
• CPC Class Codes: A61B 2018/1412 : Blade
• CPC Class Codes: A61B 2018/1455 : having a moving blade for cutting tissue grasped by the jaws
• CPC Class Codes: A61B 2050/005 : with a lid or cover
• CPC Class Codes: A61B 2050/0065 : Peelable cover
• CPC Class Codes: A61B 2050/0067 : Types of closures or fasteners
• CPC Class Codes: A61B 2050/0076 : having additional locking means
• CPC Class Codes: A61B 2050/008 : Pegs inserted, e.g. forced, into openings
• CPC Class Codes: A61B 2050/3007 : Stackable casings
• CPC Class Codes: A61B 2050/3008 : having multiple compartments
• CPC Class Codes: A61B 2090/0803 : Counting the number of times an instrument is used
• CPC Class Codes: A61B 2090/0813 : Accessories designed for easy sterilising, i.e. re-usable
• CPC Class Codes: A61B 2090/0814 : Preventing re-use
• CPC Class Codes: A61B 34/25 : User interfaces for surgical systems
• CPC Class Codes: A61B 46/10 : specially adapted for instruments, e.g. microscopes
• CPC Class Codes: A61B 50/30 : Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments for wound clamps A61B17/10; for ligaturing clips A61B17/122; packages or dispensers for surgical gloves or finger-stalls A61B42/40
• CPC Class Codes: A61B 90/08 : Accessories or related features not otherwise provided for
• CPC Class Codes: A61B 90/40 : Apparatus fixed or close to patients specially adapted for providing an aseptic surgical environment
• CPC Class Codes: A61B 90/90 : Identification means for patients or instruments, e.g. tags
• CPC Class Codes: A61B 90/98 : using electromagnetic means, e.g. transponders
• CPC Class Codes: A61N 7/00 : Ultrasound therapy lithotripsy A61B17/22, A61B17/225; massage using supersonic vibration A61H23/00 ; using ultrasound for introducing media into the body A61M37/0092
• CPC Class Codes: G16H 20/40 : relating to mechanical, radiation or invasive therapies, e.g. surgery, laser therapy, dialysis or acupuncture
• CPC Class Codes: G16H 40/63 : for local operation
• CPC Class Codes: H01M 10/425 : Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/46 : Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 10/48 : Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/488 : Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: H01M 2010/4278 : Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
• CPC Class Codes: H01M 2220/30 : Batteries in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H02J 2310/22 : The load being a portable electronic device
• CPC Class Codes: H02J 2310/23 : The load being a medical device, a medical implant, or a life supporting device
• CPC Class Codes: H02J 50/10 : using inductive coupling
• CPC Class Codes: H02J 7/0013 : acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0042 : characterised by the mechanical construction
• CPC Class Codes: H02J 7/0044 : specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: H02J 7/0045 : concerning the insertion or the connection of the batteries
• CPC Class Codes: H02J 7/0048 : Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0063 : with circuits adapted for supplying loads from the battery
• CPC Class Codes: H02J 7/02 : for charging batteries from ac mains by converters
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y10T 29/49005 : Acoustic transducer
• CPC Class Codes: Y10T 29/49895 : Associating parts by use of aligning means [e.g., use of a drift pin or a "fixture"]
• CPC Class Codes: Y10T 29/53913 : Aligner or center

Abstract

An apparatus comprises an electrically power surgical instrument having a handle assembly. The apparatus also comprises a communication device positioned within the handle assembly. The communication device is operable to communicate with at least a portion of the electrically powered surgical instrument. The apparatus further comprises an external device in wireless communication with the communication device. The external device is operable to receive information from the communication device and the external device is operable to provide an output viewable to the user.

Claims

1. A method of using a surgical system, the surgical system comprising a powered surgical instrument, a control unit located within the powered surgical instrument, a communication device located within the surgical instrument, and an external device, wherein the control unit and the communication device are in communication with each other, wherein the external device is configured to communicate information with the control unit via the communication device, the method comprising:

(a) presenting a plurality of surgical procedures on the external device, wherein each surgical procedure in the plurality of surgical procedure comprises a specific set of instructions with distinct operational parameters for the control unit;

(b) receiving a selection of a surgical procedure from the plurality of surgical procedures;

(c) generating and transmitting the specific set of instructions corresponding to the selected surgical procedure from the external device to the communication device;

(d) using the instructions corresponding to the selected surgical procedure transmitted from the external device to the communication device to establish operational parameters of the surgical instrument with the control unit; and

(e) limiting the powered surgical instrument within the established operational parameters while the powered surgical instrument is activated.

2. The method of claim 1, wherein the powered surgical instrument further comprises a sensor in communication with the control unit, wherein the sensor is adapted to collect information, the method further comprising:

(a) collecting sensor information at the control unit, wherein the sensor information is from the powered surgical instrument,

(b) sending the sensor information from the control unit to the communication device; and

(c) sending the sensor information from the communication device to the external device.

3. The method of claim 2, further comprising displaying the sensor information on the external device.

4. The method of claim 2, further comprising:

(a) detecting an error with the control unit during operation of the powered surgical instrument based on a measurement from the sensor;

(b) generating an error code with the control unit;

(c) communicating the error code to the communication device with the control unit; and

(d) communicating the error code to the external device with the communication device.

5. The method of claim 4, further comprising displaying the error code on the external device.

6. The method of claim 4, further comprising transmitting the error code to an outside location through the external device.

7. The method of claim 1, wherein the specific set of instructions further comprises a distinct set of diagnostic instructions.

8. The method of claim 7, wherein the powered surgical instrument further comprises a plurality of sensors, wherein the distinct set of diagnostic instructions comprises instructions to record readings at particular sensors within the plurality of sensors.

9. The method of claim 1, further comprising sending diagnostic information from the control unit to the external device via the communication device.

10. The method of claim 9, further comprising displaying the diagnostic information on the external device.

11. The method of claim 1, further comprising:

(a) sending updated software from the external device to the communication device;

(b) sending updated software from the communication device to the control unit; and

(c) utilizing the updated software by the control unit to operate the powered surgical instrument.

12. The method of claim 11, further comprising:

(a) communicating with a remote site via the internet, wherein the act of communicating with a remote site via the internet is performed by the external device; and

(b) checking for the most updated software with the remote site before sending the updated software to the communication device, wherein the act of checking for the most updated software is performed by the external device.

13. The method of claim 12, further comprising automatically sending the updated software to the communication device if the external device detects a more updated software, wherein the act of automatically sending the updated software is performed by the external device.

14. The method of claim 12, further comprising displaying a message to confirm user intent to receive updated software before sending updated software to the communication device, wherein the act of displaying a message is performed by the external device.

15. The method of claim 11, wherein the updated software comprises a set of instructions limiting a number of uses for the powered surgical instrument.

16. The method of claim 1, further comprising:

(a) sending automated diagnostic commands to the communication device, wherein the act of sending automated diagnostic commands to the communication device is performed by the external device, and

(b) sending automated diagnostic commands to the control unit, wherein the act of sending automated diagnostic commands to the control unit is performed by the communication device.