Patient interface systems

• US 10,537,696 B2
• Filed: 11/30/2018
• Issued: 01/21/2020
• Est. Priority Date: 09/30/2010
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Inventors: Barlow, Adam Francis, Scheiner, Rupert Christian, Formica, Justin John, Davidson, Aaron Samuel, Stuebiger, Kai
• Primary Examiner(s): Dixon, Annette
• Application Number:
  US16/205,714
• Publication Number:
  US 20190091433A1
• Time in Patent Office: 417 Days
• CPC Class Codes: A61M 16/0057 Pumps therefor
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0611 with a gusset portion
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0666 Nasal cannulas or tubing devices for improving normal breathing through the nose A61F5/08; nose filters A62B23/06; outside holding devices A61M25/02
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/0694 Chin straps
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 16/0825 with ball-sockets
• CPC Class Codes: A61M 16/0875 Connecting tubes
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
• CPC Class Codes: A61M 2202/0085 product washed out
• CPC Class Codes: A61M 2202/0225 Carbon oxides, e.g. Carbon dioxide
• CPC Class Codes: A61M 2205/0216 Materials providing elastic properties, e.g. for facilitating deformation and avoid breaking
• CPC Class Codes: A61M 2210/0618 Nose
• CPC Class Codes: A61M 2210/0625 Mouth

Abstract

A patient interface structure for delivery of respiratory therapy to a patient includes a front plate configured to conform to the shape of the patient'"'"'s face; a mouth cushion defining a breathing chamber and provided to the front plate and configured to seal around the patient'"'"'s mouth; and a nasal cushion configured to seal the patient'"'"'s nasal airways. The nasal cushion is supported by the mouth cushion, does not contact a bridge of the patient'"'"'s nose in use, and extends at least partially into the breathing chamber. A patient interface system includes a patient interface structure and a patient interface structure positioning system configured to position, stabilize and secure the patient interface structure in sealing engagement with the patient'"'"'s face.

Claims

1. A mask system to treat sleep disordered breathing by providing pressurized air to a patient using components dimensioned to be unobtrusive, the mask system comprising:

a patient interface adapted to receive pressurized air from an air delivery conduit and contemporaneously provide the pressurized air to a nose of the patient and a mouth of the patient, the patient interface including;

a cushion to contact a face of the patient when the mask system is worn by the patient, the cushion including;

a mouth cushion portion shaped to seal (i) below the mouth of the patient between a lower lip of the patient and a chin of the patient, and (ii) above the mouth of the patient between an upper lip of the patient and nares of the patient, when the mask system is worn by the patient, the mouth cushion portion defining a mouth aperture shaped to receive the mouth of the patient, and

a nose cushion portion shaped to seal around the nares of the patient without contacting a bridge of the nose of the patient when the mask system is worn by the patient, the nose cushion portion defining a nose aperture shaped to provide the pressurized air to both nares of the patient, a height of the nose aperture measured between the upper lip of the patient and a tip of the nose of the patient being about 5-15 mm; and

a frame that connects to the cushion at a non-face-contacting portion of the cushion, the frame having greater rigidity than the cushion.

2. The mask system of claim 1, wherein the height of the nose aperture is measured at a center of the nose aperture.

3. The mask system of claim 1, wherein:

wherein the height of the nose aperture is about 7-12 mm;

the nose cushion portion includes a nose sealing wall;

an inner edge of the nose sealing wall defines the nose aperture; and

the nose aperture is shaped so that;

(i) side portions of the inner edge of the nose sealing wall sweep closer towards the upper lip of the patient than a center portion of the inner edge of the nose sealing wall that is between the side portions of the inner edge of the nose sealing wall when the mask system is worn by the patient, and

(ii) the center portion of the inner edge of the nose sealing wall is arranged further away from the upper lip of the patient than the side portions of the inner edge of the nose sealing wall edge when the mask system is worn by the patient.

4. The mask system of claim 1, wherein:

wherein the height of the nose aperture is about 7-12 mm; and

the nose cushion portion includes a nose sealing wall that is arranged to contact the face of the patient when the mask system is worn by the patient, the nose sealing wall defining the nose aperture.

5. The mask system of claim 4, wherein the nose cushion portion has a dual wall construction that includes (i) the nose sealing wall, and (ii) a nose supporting wall that is arranged between the nose sealing wall and a center region of the breathing chamber.

6. The mask system of claim 5, wherein a height of the mouth aperture is about 25-35 mm measured at a center of the mouth aperture, when the mask system is worn by the patient and viewed from in front of the patient.

7. The mask system of claim 6, wherein the height of the mouth aperture is about 25-30 mm.

8. The mask system of claim 6, wherein:

a left height of the mouth aperture measured left of the center of the mouth aperture is greater than the height of the mouth aperture measured at the center of the mouth aperture; and

a right height of the mouth aperture measured right of the center of the mouth aperture is greater than the height of the mouth aperture measured at the center of the mouth aperture.

9. The mask system of claim 6, wherein the mouth cushion portion includes a mouth sealing wall, wherein an inner edge of the mouth sealing wall defines the mouth aperture.

10. The mask system of claim 9, wherein a thickness of the mouth sealing wall is about 0.3-0.7 mm.

11. The mask system of claim 9, wherein a thickness of the mouth sealing wall is about 0.3-1.5 mm.

12. The mask system of claim 11, wherein a thickness of the nose sealing wall is about 0.3-0.7 mm.

13. The mask system of claim 11, wherein a thickness of the nose sealing wall is about 0.3-1.5 mm.

14. The mask system of claim 13, wherein:

a total height of the cushion measured between the chin of the patient and the nose of the patient when the mask system is worn by the patient is about 60-75 mm; and

a total width of the cushion measured between ears of the patient is about 90-105 mm when the mask system is worn by patient.

15. The mask system of claim 1, wherein a total height of the cushion measured between the chin of the patient and the nose of the patient, when the mask system is worn by the patient, is about 60-75 mm.

16. The mask system of claim 15, wherein a total width of the cushion measured between ears of the patient, when the mask system is worn by the patient, is about 90-105 mm.

17. The mask system of claim 16, wherein a height of the mouth aperture measured between the chin of the patient and the nose of the patient, when the mask system is worn by the patient, is about 25-35 mm measured at a center of the mouth aperture.

18. The mask system of claim 1, wherein the frame includes means for connecting with headgear.

19. The mask system of claim 18, wherein:

the nose cushion portion includes means for contacting sides of the nose of the patient; and

the nose cushion portion includes means for sealing with an underside of the nose of the patient.

20. The mask system of claim 19, wherein:

the nose cushion portion includes means for supporting a nose sealing wall; and

the mouth cushion portion includes means for supporting a mouth sealing wall.

21. The mask system of claim 20, wherein the patient interface includes means for connecting with the air delivery conduit.

22. The mask system of claim 1, wherein an entire perimeter of the nose aperture is defined by an inner edge of a nose sealing wall of the nose cushion portion.

23. The mask system of claim 1, wherein the nose cushion portion includes a nose sealing wall that is adapted to engage nasal flares of the patient when the mask system is worn by the patient.

24. The mask system of claim 23, wherein:

the cushion includes a cradle wall that separates the nose aperture from the mouth aperture, the cradle wall being shaped to contact the face of the patient between the upper lip of the patient and the nares of the patient; and

the cradle wall hangs below a top of the frame and is structured so that the tip of the nose of the patient rests below the top of the frame, when the mask system is worn by the patient and the patient interface is viewed from in front of the patient.

25. The mask system of claim 24, wherein the cradle wall that separates the nose aperture from the mouth aperture forms a continuous sealing surface that is shaped to provide part of the seal that the nose cushion portion is shaped to form and part of the seal that the mouth cushion portion is shaped to form.

26. The mask system of claim 25, wherein the cradle wall forms the continuous sealing surface by lacking definition between the nose aperture and the mouth aperture.

27. A mask system to treat sleep disordered breathing by providing pressurized air to a patient using components dimensioned to be unobtrusive, the mask system comprising:

a patient interface adapted to receive pressurized air from an air delivery conduit and contemporaneously provide the pressurized air to a nose of the patient and a mouth of the patient, the patient interface including;

a cushion to contact a face of the patient when the mask system is worn by the patient, the cushion including;

a mouth cushion portion shaped to seal (i) below the mouth of the patient between a lower lip of the patient and a chin of the patient, and (ii) above the mouth of the patient between an upper lip of the patient and nares of the patient, when the mask system is worn by the patient, the mouth cushion portion defining a mouth aperture shaped to receive the mouth of the patient, and

a nose cushion portion shaped to seal around the nares of the patient when the mask system is worn by the patient, the nose cushion portion defining a nose aperture shaped to provide the pressurized air to both nares of the patient, a height of the nose aperture measured between the upper lip of the patient and a tip of the nose of the patient being about 5-15 mm, wherein;

(i) the cushion is shaped to not contact a bridge of the nose of the patient, when the mask system is worn by the patient,

(ii) the mouth cushion portion and the nose cushion portion are integrally formed from silicone,

(iii) a total height of the cushion measured between the chin of the patient and the nose of the patient, when the mask system is worn by the patient, is about 60-75 mm,

(iv) a total width of the cushion measured between ears of the patient, when the mask system is worn by the patient, is about 90-105 mm, and

(v) a height of the mouth aperture measured between the chin of the patient and the nose of the patient, when the mask system is worn by the patient, is about 25-35 mm measured at a center of the mouth aperture; and

a frame that connects to the cushion at a non-face-contacting portion of the cushion, the frame having greater rigidity than the cushion.

28. A mask system to treat sleep disordered breathing by providing pressurized air to a patient using components dimensioned to be unobtrusive, the mask system comprising:

a patient interface adapted to receive pressurized air from an air delivery conduit and contemporaneously provide the pressurized air to a nose of the patient and a mouth of the patient, the patient interface including;

a cushion to contact a face of the patient when the mask system is worn by the patient, the cushion including;

a mouth cushion portion shaped to seal (i) below the mouth of the patient between a lower lip of the patient and a chin of the patient, and (ii) above the mouth of the patient between an upper lip of the patient and nares of the patient, when the mask system is worn by the patient, the mouth cushion portion defining a mouth aperture shaped to receive the mouth of the patient, and

a nose cushion portion shaped to seal around the nares of the patient without contacting a bridge of the nose of the patient when the mask system is worn by the patient, the nose cushion portion defining a nose aperture shaped to provide the pressurized air to both nares of the patient, a height of the nose aperture measured between the upper lip of the patient and a tip of the nose of the patient being about 5-15 mm, wherein;

(i) the nose cushion portion includes a sealing wall that is adapted to engage nasal flares of the patient, when the mask system is worn by the patient,

(ii) an entire perimeter of the nose aperture is defined by an inner edge of the sealing wall of the nose cushion portion, and

(iii) the cushion includes a cradle wall that separates the nose aperture from the mouth aperture, the cradle wall being shaped to contact a face of the patient between the upper lip of the patient and the nares of the patient; and

a frame that connects to the cushion at a non-face-contacting portion of the cushion, the frame having greater rigidity than the cushion, wherein the cradle wall hangs below a top of the frame and is structured so that the tip of the nose of the patient rests below the top of the frame, when the mask system is worn by the patient and the patient interface is viewed from in front of the patient.

29. The mask system of claim 28, wherein the cradle wall that separates the nose aperture from the mouth aperture forms a continuous sealing surface that is shaped to provide part of the seal that the nose cushion portion is shaped to form and part of the seal that the mouth cushion portion is shaped to form.