Optical communication cable

• US 10,539,756 B2
• Filed: 03/18/2016
• Issued: 01/21/2020
• Est. Priority Date: 09/27/2013
• Status: Active Grant

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Inventors: Emmerich, Michael, McAlpine, Warren Welborn, Wuensch, Guenter
• Primary Examiner(s): Peng, Charlie Y
• Application Number:
  US15/073,770
• Publication Number:
  US 20160202437A1
• Time in Patent Office: 1,404 Days
• Field of Search: 385104, 385105, 385110, 385111
• CPC Class Codes: G02B 6/441 built up from sub-bundles G02B6/4429, G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/4413 Helical structure
• CPC Class Codes: G02B 6/4429 Means specially adapted for strengthening or protecting the cables
• CPC Class Codes: G02B 6/443 Protective covering
• CPC Class Codes: G02B 6/4431 with provision in the protective covering, e.g. weak line, for gaining access to one or more fibres, e.g. for branching or tapping break-out terminations G02B6/4471
• CPC Class Codes: G02B 6/4432 with fibre reinforcements
• CPC Class Codes: G02B 6/4433 Double reinforcement laying in straight line with optical transmission element
• CPC Class Codes: G02B 6/4434 Central member to take up tensile loads
• CPC Class Codes: G02B 6/44384 the means comprising water blocking or hydrophobic materials G02B6/4439, G02B6/4479 take precedence

Abstract

An optical communication cable is provided. The cable includes a plurality of elongate optical transmission elements wrapped around an elongate central strength member such that a portion of the length of the plurality of wrapped elongate optical transmission elements form a spiral portion around the elongate central strength member. The cable includes an elastic sleeve surrounding the plurality of elongate optical transmission elements, and the elastic sleeve is formed from an extruded first material. The cable includes a cable body formed from an extruded second material different from the first material, and the cable body surrounds the film, and the cable body has an inner surface that faces the outer surface of the film.

Claims

1. An optical communication cable comprising:

a cable body;

a first core element located in the cable body, the first core element comprising;

a first tube having an inner surface defining a bore and an outer surface; and

a first optical transmission element located within the bore of the first tube;

a second core element located in the cable body, the second core element comprising;

a second tube having an inner surface defining a bore and an outer surface; and

a second optical transmission element located within the bore of the second tube;

a strength member located in the cable body, wherein the first core element and the second core element are wound around the strength member; and

an elastic sleeve formed from an extruded first polymer material, the elastic sleeve surrounding the first core element, the second core element and the strength member, wherein the elastic sleeve includes an outer surface and an inner surface facing the outer surface of the first core element and the outer surface of the second core element;

wherein the cable body is formed from an extruded second material, the cable body surrounding the elastic sleeve, the cable body having an outer surface and an inner surface that faces the outer surface of the elastic sleeve;

wherein the elastic sleeve has a thickness, which is a radial dimension measured between the inner surface and the outer surface of the elastic sleeve, that is less than 100 micrometers, and the cable body has a thickness, which is a radial dimension measured between the inner surface and the outer surface of the cable body, that is greater than 1 millimeter;

wherein the elastic sleeve applies a radial inwardly directed force to the outer surface of the first core element and to the outer surface of the second core element; and

wherein the first core element and the second core element are wrapped around the strength member such that the wrapped first and second core elements each include a plurality of left-handed spirally wrapped sections, a plurality of right-handed spirally wrapped sections and a plurality of reversal sections providing transitions between the left-handed spirally wrapped sections and the right-handed spirally wrapped sections.

2. The optical communication cable of claim 1 wherein the diameter of the bore of the first tube is between 0.5 mm and 3.0 mm, wherein the diameter of the bore of the second tube is between 0.5 mm and 3.0 mm, wherein the first tube has a first end, a second end and a length between the first end and the second end, wherein the first optical transmission element extends between the first end and the second end of the first tube, and a length of the first optical transmission element is substantially the same as the length of the first tube, wherein the second tube has a first end and a second end and a length between the first end and the second end, wherein the second optical transmission element extends between the first end and the second end of the second tube, and a length of the second optical transmission element is substantially the same as the length of the second tube.

3. The optical communication cable of claim 2 wherein the diameter of the bore of the first tube is between 0.8 mm and 2.0 mm, wherein the diameter of the bore of the second tube is between 0.8 mm and 2.0 mm, wherein the elastic sleeve includes a first concave section and a second concave section, wherein an inner surface of the first concave section contacts the outer surface of the first core element, wherein an inner surface of the second concave section contacts the outer surface of the second core element.

4. The optical communication cable of claim 3 wherein the first optical transmission element includes at least nine optical fibers and the second optical transmission element includes at least nine optical fibers, wherein the first concave section contacts between 10 degrees and 80 degrees of a circumference of the first tube and the second concave section contacts between 10 degrees and 80 degrees of a circumference of the second tube at one axial position along a longitudinal axis of the cable body.

5. The optical communication cable of claim 1, wherein each left-handed spirally wrapped section includes less than 10 revolutions and more than one half revolution between reversals and each right-handed spirally wrapped section includes less than 10 revolutions and more than one half revolution between reversals.

6. The optical communication cable of claim 5 wherein the elastic sleeve is axially continuous such that a contiguous section of the elastic sleeve extends over at least one left-handed spirally wrapped section, at least one right-handed spirally wrapped section, and at least one reversal.

7. The optical communication cable of claim 1 wherein the extruded first polymer material forming the elastic sleeve has a modulus of elasticity between 600 MPa and 1000 MPa.

8. The optical communication cable of claim 7 wherein the extruded first polymer material is a polyethylene material and the second material is a polyethylene material.

9. The optical communication cable of claim 8 wherein the inner surface of the cable body directly contacts the outer surface of the elastic sleeve.

10. The optical communication cable of claim 8 wherein the cable body and the elastic sleeve are bonded together, and wherein the cable includes gaps, air pockets, or delaminations between the elastic sleeve and the cable body.

11. The optical communication cable of claim 1 wherein the first tube and the second tube are formed from a third extruded material different from the extruded first polymer material.

12. An optical communication cable comprising:

a cable jacket including an outer surface and an inner surface defining a passage within the cable jacket;

a plurality of buffer tubes located within the passage of the cable jacket and each having an inner surface defining a bore and an outer surface;

a plurality of optical fibers, at least one optical fiber located within the bore of each of the plurality of buffer tubes; and

a sleeve formed from an extrudable first polymer material, the sleeve surrounding the plurality of buffer tubes, wherein the sleeve includes an outer surface and an inner surface facing the outer surfaces of each of the plurality of buffer tubes, wherein the extrudable first polymer material of the sleeve is continuous circumferentially around the buffer tubes;

wherein each of the plurality of buffer tubes is formed from an extrudable second material different than the extrudable first polymer material of the sleeve such that the sleeve does not bond to the tubes thereby facilitating separation of the sleeve from the tubes;

wherein the sleeve has a thickness, which is a radial dimension measured between the inner surface and the outer surface of the sleeve, that is between 0.5% and 10% of a thickness of the cable jacket, which is a radial dimension measured between the inner surface and the outer surface of the cable jacket;

wherein the cable jacket is formed from an extrudable third material that is different from the extrudable first polymer material of the sleeve and from the extrudable second material of the buffer tubes, wherein the outer surface of the sleeve is bonded to the inner surface of the cable jacket facilitating simultaneous opening of the cable jacket and sleeve together.

13. The optical communication cable of claim 12 wherein the plurality of buffer tubes are wrapped within the cable jacket such that the buffer tubes include a plurality of left-handed spirally wrapped sections, a plurality of right-handed spirally wrapped sections and a plurality of reversal sections providing transitions between the left-handed spirally wrapped sections and the right-handed spirally wrapped sections, wherein the sleeve applies a radial inwardly directed force to the outer surfaces of the buffer tubes.