Current sensor for measuring an alternating current

• US 10,545,178 B2
• Filed: 03/09/2016
• Issued: 01/28/2020
• Est. Priority Date: 03/10/2015
• Status: Active Grant

• Current Assignee: Socomec S A (Socomec Holding)
• Original Assignee: Socomec S A (Socomec Holding)
• Inventors: Kern, Christian
• Primary Examiner(s): Miller, Daniel R
• Application Number:
  US15/554,260
• Publication Number:
  US 20180052191A1
• Time in Patent Office: 1,420 Days
• CPC Class Codes: G01R 15/181 using coils without a magnetic core, e.g. Rogowski coils

Abstract

A current sensor provided with an electrical coil (5) made in the form of a printed circuit. Its closed contour is inscribed within a rectangle delimiting a through window (9) for passing a primary conductor (2). It comprises four rectilinear segments (TR) connected two by two by a circular sector (SC), delimited by an interior arc (10) and an exterior arc (11). It comprises, in its circular sectors (SC), additional turns (13), which extend from exterior arc (11) towards an intermediate arc (14) located between interior arc (10) and exterior arc (11). They are inserted between the main turns (12) in such a way that the spacing between two consecutive turns (12, 13) on the exterior arc (11) is equal to spacing (P) of the main turns (12) in rectilinear segments (TR) and that the average turns density is almost constant in electrical coil (5).

Claims

1. A current sensor (1, 1′

) for measuring an alternating current, the sensor comprising;

at least one electrical coil (5, 50),

an electronic unit (6) for conditioning a signal of the at least one electrical coil,

an electrical terminal block (7),

the at least one electrical coil (5, 50) having a closed contour inscribed within a polygon and delimiting in its center a through window (9) for an electrical conductor crossed by the alternating current to be measured, this conductor being called a primary conductor (2),

the at least one electrical coil (5, 50) comprising N rectilinear segments (TR) of width L and N circular sectors (SC) delimited each by an interior arc (10) of interior radius Ri and an exterior arc (11) of exterior radius Re,

the rectilinear segments (TR) being connected two by two by a circular sector (SC),

the rectilinear segments (TR) being made of turns (12) separated from each other by a constant spacing P, separated from each other on the interior arc (10) by a constant spacing equal to spacing P,

wherein the at least one electrical coil (5, 50) is made in a form of a printed circuit provided on at least one electronic board (4) comprising additional turns (13, 15) in its circular sectors (SC) with a width (L1, L2) lower than the width (L) of other turns, called main turns (12), and extending from the exterior arc (11) towards at least one intermediate arc (14, 16) located between the interior arc (10) and the exterior arc (11), the additional turns (13, 15) being inserted between the main turns (12) so that the spacing between two consecutive turns (12, 13, 15) on the exterior arc (11) is substantially equal to spacing P, the N rectilinear segments (TR) and the N circular sectors (SC) have a same width L, in the circular sectors (SC), main turns (12) being separated from each other on the interior arc (10) by a constant spacing equal to spacing P, of rectilinear segments (TR), and main turns (12) and additional turns (13, 15) being separated from each other on the exterior arc (11) by rectilinear segments (TR), so that an average turns density is almost constant in all of the electrical coil (5, 50), and the constant spacing P is chosen the smallest spacing P possible for a given printed circuit technology in circuit sectors (SC) which is implemented in rectilinear segments (TR) in order to maximize the measuring sensitivity of the current sensor (1, 11).

2. The current sensor according to claim 1, wherein the electrical coil (5) comprises, in its circular sectors (SC), first additional turns (13) with a width (L1) extending from the exterior arc (11) towards respectively a first intermediate arc (14) located between the interior arc (10) and the exterior arc (11).

3. The current sensor according to claim 1, wherein the electrical coil (50) comprises, in the circular sectors (SC), first additional turns (13) and second additional turns (15) with different respective widths (L1) and (L2) extending from the exterior arc (11) towards respectively a first intermediate arc (14) and a second intermediate arc (16) located between the interior arc (10) and the exterior arc (11).

4. The current sensor according to claim 1, wherein the electrical coil (5, 50) is made in the form of a printed circuit comprising at least a first conductive layer (17) and a second conductive layer (18), superimposed on each other, separated from each other by an insulating core (19) of a substrate (20) of the electronic board (4), and the first and second conductive layers (17, 18) are connected to each other by connecting holes (21) passing through the substrate (20) to form the turns (12, 13, 15) of the electrical coil (5, 50).

5. The current sensor according to claim 4, wherein the current sensor comprises a return conductor having a flat surface substantially equal to that of the electrical coil (5, 50) to cancel interference fields, the return conductor is made in the form of a printed circuit comprising at least a third conductive layer, superimposed on the electrical coil (5, 50) and separated from the electrical coil (5, 50) by an insulating layer of the substrate (20), and the return conductor is serially connected to the electrical coil (5, 50) by connecting holes passing through the substrate (20).

6. The current sensor according to claim 4, wherein the current sensor comprises two electrical coils (5, 50) made in the form of a printed circuit comprising at least four conductive layers (17, 18), the two electrical coils (5, 50) are identical, opposite to and superimposed on each other, separated from each other by a central insulating layer (22) of the substrate, and are serially connected by connecting holes (23) passing through the substrate (20).

7. The current sensor according to claim 1, wherein the current sensor comprises an electrical shield (24).

8. The current sensor according to claim 7, wherein the electrical shield (24) includes at least one upper exterior conductive layer (25) and one lower exterior conductive layer (26) covering the electrical coil (5, 50) and a return conductor, or the electrical coils (5, 50), and separated from the electrical coil(s) (5, 50) and/or from the return conductor by an additional insulating layer (27, 28) of a substrate (20).

9. The current sensor according to claim 7, wherein the electrical shield (24) comprises at least one lateral conductive layer (29) covering an edge of the substrate (20).

10. The current sensor according to claim 7, wherein the electrical shield (24) comprises a conductive housing (30) arranged around the electronic conditioning unit (6).

11. The current sensor according to claim 1, wherein the current sensor is a single-phase current sensor and comprises the through window (9) for the primary conductor (2), and the through window (9) is surrounded by the at least one electrical coil (5, 50).

12. The current sensor according to claim 1, wherein the current sensor is a polyphase current sensor and comprises N through windows (9) for N primary conductors (2), and each through window (9) is surrounded by a corresponding one of the at least one electrical coil (5, 50).

13. The current sensor according to claim 12, wherein the current sensor comprises one electronic board (4) provided with N through windows (9), and the corresponding electrical coils (5, 50) are arranged on the electronic board (4).

14. The current sensor according to claim 12, wherein the current sensor comprises at least two superimposed electronic boards (4a, 4b), comprising each N through windows (9), and the corresponding electrical coils (5, 50) are distributed alternately on the electronic boards (4a, 4b).

15. The current sensor according to claim 14, wherein an electronic conditioning unit (6) being associated to each electrical coil (5, 50) is arranged in an interval (I) located between the at least two electronic boards (4), forming intrinsically an electrical shield protecting the electronic conditioning units (6).

16. The current sensor according to claim 1, wherein the current sensor comprises a voltage measuring circuit (40) arranged for measuring a voltage applied to the primary conductor (2).

17. The current sensor according to claim 16, wherein the voltage measuring circuit (40) comprises at least one detection electrode (41) surrounding the through window (9) provided in the electrical coil (5, 50), and the at least one detection electrode (41) is connected to a reference potential by a RC circuit (42, 43, 45) and is made of at least one lateral conductive layer (29) covering an edge of substrate (20) surrounding the through window (9).