Battery-powered retrofit remote control device

• US 10,548,205 B2
• Filed: 03/08/2019
• Issued: 01/28/2020
• Est. Priority Date: 06/03/2016
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Technology Company LLC
• Inventors: Dimberg, Chris, McDonald, Matthew Philip, Shivell, William Taylor
• Primary Examiner(s): A, Minh D
• Application Number:
  US16/296,813
• Publication Number:
  US 20190208608A1
• Time in Patent Office: 326 Days
• CPC Class Codes: G05G 1/105 comprising arrangements for illumination
• CPC Class Codes: G08C 17/02 using a radio link
• CPC Class Codes: H01H 25/065 using separate operating parts, e.g. a push button surrounded by a rotating knob
• CPC Class Codes: H01H 3/02 Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch
• CPC Class Codes: H05B 47/175 by remote control
• CPC Class Codes: H05B 47/19 via wireless transmission

Abstract

A remote control device may be configured to be mounted over the toggle actuator of a light switch and to control a load control device. The remote control device may include a mounting assembly and a control unit that is removably attachable to the mounting assembly. The mounting assembly may include a release tab that is configured to be operated from a locking position in which the control unit is secured to the mounting assembly, to a release position in which the control unit may be detached from the mounting assembly. The mounting assembly may include a clamp that is configured to engage with the toggle actuator of a mechanical switch to which the remote control device is mounted.

Claims

1. A remote control device configured to be mounted over an installed light switch, the light switch having a switch actuator that is operable to control whether power is delivered to an electrical load, the remote control device comprising:

a control unit that comprises an attachment portion and a rotary knob that is configured to rotate relative to the attachment portion;

a mounting assembly to which the control unit is attachable, the mounting assembly configured to releasably retain the control unit when the control unit is attached thereto, the mounting assembly comprising;

a base that is configured to be mounted over the switch actuator, the base comprising an opening configured to receive a portion of the switch actuator, the base being configured to be affixed to the switch actuator; and

a release tab that is operable to cause the control unit to release from the mounting assembly;

a wireless communication circuit; and

a control circuit that is communicatively coupled to the rotary knob and the wireless communication circuit, the control circuit configured to cause the wireless communication circuit to transmit a control signal in response to an actuation of the rotary knob.

2. The remote control device of claim 1, wherein the control signal is configured to adjust an intensity of a light source when the rotary knob is rotated.

3. The remote control device of claim 1, wherein the mounting assembly is configured to prevent the switch actuator from being switched to an off position.

4. The remote control device of claim 1, wherein the release tab is configured to extend beyond the control unit when the control unit is attached to the mounting assembly.

5. The remote control device of claim 1, wherein the control unit comprises a pair of retention clips that protrude rearward from the attachment portion of the control unit, and

wherein the release tab comprises a pair of locking members, each locking member configured to, when the control unit is attached to the mounting assembly, engage with a corresponding retention clip to maintain the control unit in an attached position relative to the mounting assembly.

6. The remote control device of claim 5, wherein the release tab is configured to, when operated from a locking position to a release position, cause the pair of locking members to disengage from the pair of retention clips, thereby releasing the control unit from the mounting assembly.

7. The remote control device of claim 6, wherein the release tab is configured to resiliently return to the locking position from the release position.

8. The remote control device of claim 7, wherein the switch actuator is operable between a first position and a second position to control whether power is delivered to the electrical load, and

wherein the base is configured to operably support the release tab in a first orientation when the base is mounted over the switch actuator with the switch actuator in the first position, and in a second orientation when the base is mounted over the switch actuator with the switch actuator in the second position.

9. The remote control device of claim 8, wherein the release tab is integral with the base.

10. The remote control device of claim 9, wherein the release tab comprises an arm that is supported by the base, the arm configured to deflect from the locking position into the release position and to resiliently return to the locking position from the release position.

11. The remote control device of claim 10, wherein the base comprises a first connector that protrudes therefrom and the arm comprises a second connector that protrudes therefrom, and

wherein the attachment portion of the control unit comprises first and second recesses that are configured to, when the control unit is attached to the mounting assembly, receive and engage with the first and second connectors, respectively, to maintain the control unit in an attached position relative to the mounting assembly, and

wherein the release tab is configured to, when operated from the locking position to the release position, cause the second connector to disengage from the second recess, such that the first connector is removable from the first recess, thereby releasing the control unit from the mounting assembly.

12. The remote control device of claim 10, further comprising:

a raised portion that is configured to receive at least a portion of the switch actuator of the light switch, the mounting assembly extending outward from a front surface of the raised portion.

13. The remote control device of claim 12, further comprising flange portions that extend from opposed upper and lower ends of the raised portion, wherein the flange portions are configured to be attached to the installed light switch via faceplate screws.

14. The remote control device of claim 10, further comprising:

an adapter portion that is configured to be attached to the installed light switch; and

a faceplate portion that is configured to be attached to the adapter portion, the mounting assembly extending outward from a front surface of the faceplate portion.

15. The remote control device of claim 14, wherein the adapter portion is configured to be attached to a yoke of the installed light switch via faceplate screws.

16. The remote control device of claim 1, wherein the control circuit is further configured to cause at least a portion of the release tab to be illuminated to indicate a condition of a battery that powers the control unit.

17. The remote control device of claim 1, wherein the control unit is configured to house a battery to power the wireless communication circuit and the control circuit, and wherein the battery is concealed when the control unit is attached to the mounting assembly, and is accessible when the control unit is released from the mounting assembly.

18. The remote control device of claim 1, wherein the control signal causes an adjustment of an amount of power delivered to the electrical load.

19. A remote control device configured to be mounted over an installed light switch, the light switch having a switch actuator that is operable to control whether power is delivered to an electrical load, the remote control device comprising:

a control unit that comprises an actuation portion and an attachment portion;

a mounting assembly to which the control unit is attachable, the mounting assembly configured to releasably retain the control unit when the control unit is attached thereto, the mounting assembly comprising;

a base that is configured to be mounted over the switch actuator, the base comprising an opening configured to receive a portion of the switch actuator; and

a release tab that is operable to cause the control unit to release from the mounting assembly;

a wireless communication circuit; and

a control circuit that is communicatively coupled to the control unit and the wireless communication circuit, the control circuit configured to cause the wireless communication circuit to transmit a control signal in response to an actuation of the control unit.

20. The remote control device of claim 19, wherein the mounting assembly is configured to prevent the switch actuator from being switched to an off position.