Beverage container body decorator inspection apparatus

• US 10,549,921 B2
• Filed: 05/19/2016
• Issued: 02/04/2020
• Est. Priority Date: 05/19/2016
• Status: Expired due to Fees

• Current Assignee: Rexam Beverage Can Company (Ball Corporation)
• Original Assignee: Rexam Beverage Can Company (Ball Corporation)
• Inventors: Leitzen, Douglas, Perez, Robert P., Sluis, III, James E., Kitowski, Thomas, Baune, Eric D.
• Primary Examiner(s): Vaughn, Jr., William C
• Assistant Examiner(s): Towe, Joseph Daniel A
• Application Number:
  US15/159,060
• Publication Number:
  US 20170334659A1
• Time in Patent Office: 1,356 Days
• Field of Search: None
• CPC Class Codes: B41F 17/002 Supports of workpieces in machines for printing on hollow articles
• CPC Class Codes: B41F 17/22 by rolling contact
• CPC Class Codes: B41F 33/0036 Devices for scanning or checking the printed matter for quality control
• CPC Class Codes: B65G 2201/0252 Cans
• CPC Class Codes: B65G 2203/0216 Codes or marks on the article
• CPC Class Codes: B65G 2203/041 Camera
• CPC Class Codes: B65G 43/10 Sequence control of conveyors operating in combination

Abstract

A metallic beverage container body inspection apparatus processes a plurality of metallic beverage container bodies along an index path. An indexer sequentially transfers metallic beverage container bodies from the manufacturing queue through the apparatus while maintaining an orientation of the container bodies. A dwell position is located on the index path wherein the indexer delivers metallic beverage container bodies to the dwell position. An inspection position is vertically aligned with and horizontally offset from the dwell position. An image recorder is aimed the inspection position and captures a plurality of images about a circumference of each metallic beverage containers.

Claims

1. A metallic beverage container body inspection apparatus comprising:

an index path wherein a fraction of a plurality of metallic beverage container bodies in manufacturing queue is diverted from the manufacturing queue to the index path;

an indexer which sequentially transfers metallic beverage container bodies from the manufacturing queue of the metallic beverage container bodies, the indexer having a plurality of container body pockets which maintain the metallic beverage container bodies in a predetermined orientation;

a dwell position in operative alignment with the index path wherein the indexer delivers metallic beverage container bodies to the dwell position;

an inspection position vertically aligned with and horizontally offset from the dwell position and the index path;

an image recorder aimed the inspection position for capturing a plurality of images about a circumference of each of the fraction of metallic beverage containers as each of the fraction of metallic beverage containers completes at least one full rotation.

2. The apparatus of claim 1 further comprising:

a mandrel having a generally cylindrical side wall separating a distal end of the mandrel from a proximal end of the mandrel wherein the mandrel is insertable within the metallic beverage container bodies such that the distal end is positioned adjacent an enclosed bottom of the metallic beverage containers and the proximal end is positioned adjacent an open end of the metallic beverage container bodies.

3. The apparatus of claim 2 wherein the mandrel is rotationally driven about a central axis of the mandrel.

4. The apparatus of claim 3 wherein the central axis of the mandrel is aligned with the dwell position wherein an open end of a metallic beverage container can be transferred over and about the mandrel.

5. The apparatus of claim 4 further comprising:

a source of a fluid pressure associated with the dwell position wherein a force provided by the source of the fluid pressure provides a movement by a metallic beverage can body from the indexer at the dwell position onto the mandrel the inspection position.

6. The apparatus of claim 1 further comprising:

a computer having a software routine store on a non-transitory computer usable memory wherein the software routine controls a movement of the indexer.

7. The apparatus of claim 1 further comprising:

a computer having a software routine stored on a non-transitory computer usable memory wherein the software routine compares an image recorded by the image recorder to a standard stored in the memory to make a determination whether a decoration on a metallic beverage can body is within the standard.

8. The apparatus of claim 1 further comprising:

a communication link between the inspection apparatus and a metallic beverage container body decorating apparatus.

9. The apparatus of claim 8 further comprising:

a computer having a software routine stored on a non-transitory computer usable memory wherein the software routine compares an image recorded by the image recorder to a standard stored in the non-transitory computer usable memory to make a determination whether a decoration on a metallic beverage can body is within the standard, wherein a signal is sent via the communication link to the metallic beverage container body decorating apparatus in response to an output of the software routine.

10. The apparatus of claim 1 further comprising:

a pair of pads separated by a space for accommodating the metallic beverage container body therebetween wherein the metallic beverage container body is supported between the pads wherein an open end of the metallic beverage container body is supported against a first pad and a closed end of the metallic beverage container body is supported by a second pad.

11. The apparatus of claim 1 further comprising:

an ejector positioned between the index path and the manufacturing queue for culling a metallic beverage container body having a detected defect prior to transferring the metallic beverage container body having a detected defect to a subsequent process, wherein the ejector is controlled by a signal originating from a software routine stored in a non-transitory computer usable memory on a computer.

12. A metallic beverage container body inspection apparatus comprising:

an index path along which a plurality of metallic beverage container bodies are sequentially transferred;

an indexer which sequentially transfers the metallic beverage container bodies along the index path in a predetermined orientation;

a dwell position in operative alignment with the index path wherein the indexer delivers metallic beverage container bodies to the dwell position;

an inspection position vertically aligned with and horizontally offset from the dwell position and the index path;

a mandrel having a generally cylindrical side wall separating a distal end of the mandrel from a proximal end of the mandrel wherein the mandrel is insertable within the metallic beverage container bodies such that the distal end is positioned adjacent an enclosed bottom of the metallic beverage containers and the proximal end is positioned adjacent an open end of the metallic beverage container bodies;

an inspection position coincident with the mandrel;

an image recorder aimed the inspection position for capturing a plurality of images about a circumference of each of the plurality of metallic beverage containers as each of the plurality of metallic beverage containers completes at least one full rotation about a generally horizontal axis of the mandrel.

13. A method of inspecting a metallic beverage container body having decorations applied thereon by a dry offset rotary beverage container body decorator comprising the steps of:

providing an inspection station subsequent to a decorating operation and prior to a necking and flanging operation;

processing a manufacturing queue comprising a plurality of metallic beverage container bodies through the decorating apparatus wherein decoration is applied to each metallic container body;

diverting a fraction of the plurality of metallic beverage containers in the manufacturing queue to the inspection station subsequent to the processing step;

sequentially feeding each of the fraction of the plurality of metallic beverage container bodies to an indexer on the inspection station;

indexing each of the fraction of the plurality of metallic beverage containers along an index path to a dwell position;

recording images of each of the fraction of the plurality of metallic beverage containers; and

transferring each of the fraction of the plurality of metallic beverage containers from the dwell position to an inspection position vertically aligned with and horizontally offset from the dwell position and the index path wherein a rotational cylindrical mandrel is associated with the inspection position and each of the fraction of the plurality of metallic beverage containers is loaded one at a time onto the mandrel and rotated with the mandrel as the recording images step is performed.

14. The method of claim 13 further comprising the step of:

providing a force from a source of fluid pressure which transfers a metallic beverage container body from the dwell position onto the mandrel at the inspection position during the transferring step.

15. The method of claim 14 further comprising the step of:

providing a computer having a software routine stored on a non-transitory computer usable memory wherein the software routine compares an image recorded by the image recorder to a standard stored in the non-transitory computer usable memory to make a determination whether a decoration on a metallic beverage container body is within the standard.

16. The method of claim 14 further comprising the step of:

providing a computer having a software routine stored on a non-transitory computer usable memory wherein the software routine compares the recorded images to a standard stored in the non-transitory computer usable memory to make a determination whether a decoration on a metallic beverage can body is within the standard, wherein a signal is sent via a communication link between the inspection station and a dry offset rotary metallic beverage container body decorating apparatus in response to an output of the software routine.

17. The method of claim 16 further comprising the step of:

automatically making a change in the operation of the dry offset rotary metallic beverage container body decorating apparatus in response to the signal.

18. The method of claim 17 further comprising the step of:

tracking an identity or position of at least one of the fraction of the plurality of metallic beverage container bodies in the manufacturing queue.

19. The method of claim 18 further comprising the step of:

associating the identity or position of the at least one of the fraction of the plurality of metallic beverage with a particular transfer blanket on a dry offset rotary metallic beverage container body decorating apparatus.