Cutting tool

• US 10,550,656 B2
• Filed: 10/27/2015
• Issued: 02/04/2020
• Est. Priority Date: 10/28/2014
• Status: Active Grant

• Current Assignee: Spex Corporate Holdings Limited
• Original Assignee: Spex Corporate Holdings Limited
• Inventors: Oag, Jamie, Younger, Rae, Pettitt, Andrew, Chapman, Barry, McKay, Simon, Wilkie, David James, Johnston, Sidney Dantuma, Fox, John
• Primary Examiner(s): Michener, Blake E
• Application Number:
  US15/522,166
• Publication Number:
  US 20180291697A1
• Time in Patent Office: 1,561 Days
• CPC Class Codes: E21B 29/02 by explosives or by thermal or chemical means freeing stuck objects by explosives E21B31/002

Abstract

A tool for penetrating a tubular as described. The tool comprises at least one length of linear shaped charge, a carrier adapted to support the/each length of linear shaped charge, and at least one detonation mechanism for detonating the/each length of linear shaped charge. Upon detonation of the/each length of linear shaped charge, a length of material is projected outwardly from the/each length of linear shaped charge towards an internal surface of the tubular, which is thereby penetrated. The at least one length of linear shaped charge is arranged such that, upon detonation, the trajectory of at least one portion of the projected material intersects the trajectory of at least one other portion of projected material at or adjacent the internal surface of the tubular.

Claims

1. A tool for penetrating a tubular, the tool comprising:

at least one length of linear shaped charge,

a carrier adapted to support the/each length of linear shaped charge, and

at least one detonation mechanism for detonating the/each length of linear shaped charge such that, upon detonation of the/each length of linear shaped charge, a length of material is projected outwardly from the/each length of linear shaped charge towards an internal surface of the tubular, which is thereby penetrated;

wherein the at least one length of linear shaped charge is arranged such that, upon detonation, a trajectory of at least one portion of the projected material from one length of linear shaped charge intersects a trajectory of at least one other portion of projected material from the same length of linear shaped charge at or adjacent the internal surface of the tubular;

wherein the carrier is an expandable carrier, adapted to support the/each length of linear shaped charge, the expandable carrier having a central longitudinal axis and including proximal and distal plates longitudinally separated by the/each length of linear shaped charge, the expandable carrier being configured for selective motion between extended and expanded configurations by relative longitudinal motion of the proximal and distal plates.

2. A tool according to claim 1, wherein at least one portion of the/each length of linear shaped charge is arranged to, individually or in combination, cause penetrations that surround closed areas or shapes on the surface of the tubular, thereby fragmenting the tubular into smaller pieces.

3. A tool according to claim 1, wherein the tool comprises a plurality of linear shaped charges helically wound around the carrier, the plurality of linear shaped charges being helically wound clockwise and counter-clockwise around the carrier to create a lattice.

4. A tool according to claim 1, wherein at least one portion of a length of linear shaped charge overlaps another portion of the same linear shaped charge or a portion of another linear shaped charge.

5. A tool according to claim 1, wherein the carrier is cylindrical and elongated, and at least a portion of the at least one length of linear shaped charge is oriented on the carrier such that outwardly projected material is projected perpendicular to the central longitudinal axis.

6. A tool according to claim 1, wherein the carrier is cylindrical and elongated, the tool includes a tubular engagement means to centralize the tool within the tubular, and at least a portion of each of a plurality of linear shaped charges is oriented on the carrier such that each length of linear shaped charge is substantially equidistant from the central longitudinal axis upon detonation and outwardly projected material is projected obliquely to the central longitudinal axis.

7. A tool according to claim 1, wherein the carrier comprises a lattice.

8. A tool according to claim 1, wherein at least one portion of the/each length of linear shaped charge is embedded in the carrier.

9. A tool according to claim 1, wherein the tool further comprises a tubular engagement mechanism adapted to apply a force to the tubular.

10. A tool according to claim 1 wherein the/each linear shaped charge forms a diamond or square shaped lattice formation and the tool further comprises an additional shaped charge or charges each arranged to fire through the centre of a respective square or a respective diamond.

11. A tool according to claim 1, wherein the tool comprises at least one mechanism for changing a physical characteristic of the tubular or of a cement associated with the tubular.

12. The tool according to claim 11, wherein the optimizing mechanism changes the physical characteristics of the tubular by reducing the temperature of the tubular.

13. A tool according to claim 11, wherein the optimizing mechanism changes the physical characteristics of the cement by use of an acid.

14. The tool according to claim 1, wherein, when the carrier is in the extended configuration, the proximal and distal plates are at a first mutual longitudinal separation and the/each length of linear shaped charge is located within a first radial distance range from the central longitudinal axis;

and

wherein, when the carrier is in the expanded configuration, the proximal and distal plates are at a second mutual longitudinal separation, shorter than the first mutual longitudinal separation, and the/each length of linear shaped charge is located within a second radial distance range, further than the first radial distance range, from the central longitudinal axis.

15. A method of penetrating a section of tubular, the method comprising:

providing a tool which comprises

at least one length of linear shaped charge,

a carrier adapted to support the/each length of linear shaped charge, and

at least one detonation mechanism for detonating the/each length of linear shaped charge;

arranging the/each length of linear shaped charge along the carrier in a predetermined charge configuration;

running the tool into the tubular to a desired location with the/each length of linear shaped charge at a radially or obliquely spaced distance from the internal surface of the tubular;

with the detonation mechanism, detonating at least one portion of the/each length of linear shaped charge;

responsive to the detonation, projecting a length of material outwardly from the/each length of linear shaped charge towards an internal surface of the tubular;

after the detonation, traversing the radially or obliquely spaced distance with the length of material;

penetrating the internal surface of the tubular with the length of material;

responsive to the predetermined charge configuration, intersecting a trajectory of at least one portion of the projected material with a trajectory of at least one other portion of projected material at or adjacent the internal surface of the tubular after both portions of projected material have traversed the radially or obliquely spaced distance;

wherein the carrier is an expandable carrier, adapted to support the/each length of linear shaped charge, the expandable carrier having a central longitudinal axis and including proximal and distal plates longitudinally separated by the/each length of linear shaped charge, the expandable carrier being configured for selective motion between extended and expanded configurations by relative longitudinal motion of the proximal and distal plates.

16. The method according to claim 15 further comprising the step of applying a tension to the tubular before detonating the at least one portion of the at least one length of linear shaped charge.

17. The method according to claim 15 further comprising the step of applying a compression to the tubular before detonating the at least one portion of the at least one length of linear shaped charge.

18. The method of claim 15 further comprising the step of removing fragments of the tubular from their original location.

19. The method of claim 15 further comprising the step of providing cement or an other material to form a plug.

20. The method according to claim 15, wherein responsive to the predetermined charge configuration, intersecting a trajectory of at least one portion of the projected material with a trajectory of at least one other portion of projected material at or adjacent the internal surface of the tubular after both portions of projected material have traversed the radially or obliquely spaced distance includes with at least one portion of the/each length of linear shaped charge individually or in combination, causing penetrations that define closed areas or shapes on the surface of the tubular, thereby fragmenting the tubular into smaller pieces.

21. A tool for penetrating a tubular having an interior surface, the tool comprising:

at least one length of linear shaped charge,

a carrier adapted to support the/each length of linear shaped charge at a radially or obliquely spaced distance from the interior surface, and

at least one detonation mechanism for detonating the/each length of linear shaped charge such that, upon detonation of the/each length of linear shaped charge, a length of material is projected outwardly from the/each length of linear shaped charge across the radially or obliquely spaced distance towards the internal surface of the tubular, which is thereby penetrated;

wherein the at least one length of linear shaped charge is arranged such that, upon detonation, a trajectory of at least one portion of the projected material intersects a trajectory of at least one other portion of projected material at or adjacent the internal surface of the tubular after traversing the radially or obliquely spaced distance;

wherein the carrier is an expandable carrier, adapted to support the/each length of linear shaped charge, the expandable carrier having a central longitudinal axis and including proximal and distal plates longitudinally separated by the/each length of linear shaped charge, the expandable carrier being configured for selective motion between extended and expanded configurations by relative longitudinal motion of the proximal and distal plates.